Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning

The aerospace sector requires materials, particularly aluminum all, to possess advanced mechanical properties for aircraft skins. Consequently, the industry implements protective coatings to counteract erosion and abrasion. Yet, as time progresses, these coatings can degrade, prompting careful paint...

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Main Authors: Hai-Xin Zhang, Ya-Chong Hou, Yun-Fei Li, Yun-Fei Yang, Kai Li, Jian-Feng Yue, Meng-Yu Jia, Yi-Ting Han, Yu Yu, Gong Wang, Shu-Ping Hou, Yu-Lei Wang, Zhi-Wei Lu
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-01-01
Series:Frontiers in Physics
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Online Access:https://www.frontiersin.org/articles/10.3389/fphy.2025.1505581/full
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author Hai-Xin Zhang
Ya-Chong Hou
Yun-Fei Li
Yun-Fei Li
Yun-Fei Yang
Kai Li
Jian-Feng Yue
Meng-Yu Jia
Yi-Ting Han
Yu Yu
Yu Yu
Gong Wang
Gong Wang
Shu-Ping Hou
Yu-Lei Wang
Yu-Lei Wang
Zhi-Wei Lu
Zhi-Wei Lu
author_facet Hai-Xin Zhang
Ya-Chong Hou
Yun-Fei Li
Yun-Fei Li
Yun-Fei Yang
Kai Li
Jian-Feng Yue
Meng-Yu Jia
Yi-Ting Han
Yu Yu
Yu Yu
Gong Wang
Gong Wang
Shu-Ping Hou
Yu-Lei Wang
Yu-Lei Wang
Zhi-Wei Lu
Zhi-Wei Lu
author_sort Hai-Xin Zhang
collection DOAJ
description The aerospace sector requires materials, particularly aluminum all, to possess advanced mechanical properties for aircraft skins. Consequently, the industry implements protective coatings to counteract erosion and abrasion. Yet, as time progresses, these coatings can degrade, prompting careful paint removal to extend the longevity of aircraft. This research investigates methods to improve laser cleaning efficiency while safeguarding paint quality. It utilizes a nanosecond pulsed laser to assess factors such as laser energy, cleaning angle, and out-of-focus volume on cleaning efficacy. The findings demonstrate that the optimal energy for cleaning is 20 mJ; exceeding this threshold results in damage to the substrate. Additionally, the cleaning angle significantly impacts efficiency, with an 11° angle yielding the highest effectiveness. Manipulating the laser’s focal point also alters cleaning quality, with 30 mm providing the best outcomes. Single-point laser cleaning tests examined energy levels and cleaning cycles, highlighting that increased energy and cycles lead to surface damage and greater roughness. Furthermore, paint color affected cleaning performance, with blue paint exhibiting superior cleaning effectiveness. This study advances the development of laser cleaning methods for aircraft skins, catering to industry needs for efficient, environmentally friendly maintenance practices.
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institution Kabale University
issn 2296-424X
language English
publishDate 2025-01-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Physics
spelling doaj-art-eadb0a2f16ff40d081402a88475b321b2025-01-23T09:21:46ZengFrontiers Media S.A.Frontiers in Physics2296-424X2025-01-011310.3389/fphy.2025.15055811505581Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaningHai-Xin Zhang0Ya-Chong Hou1Yun-Fei Li2Yun-Fei Li3Yun-Fei Yang4Kai Li5Jian-Feng Yue6Meng-Yu Jia7Yi-Ting Han8Yu Yu9Yu Yu10Gong Wang11Gong Wang12Shu-Ping Hou13Yu-Lei Wang14Yu-Lei Wang15Zhi-Wei Lu16Zhi-Wei Lu17Center for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaHebei Key Laboratory of Advanced Laser Technology and Equipment, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaSchool of Information Engineering, Tianjin University of Commerce, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaHebei Key Laboratory of Advanced Laser Technology and Equipment, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaHebei Key Laboratory of Advanced Laser Technology and Equipment, Tianjin, ChinaSchool of Information Engineering, Tianjin University of Commerce, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaHebei Key Laboratory of Advanced Laser Technology and Equipment, Tianjin, ChinaCenter for Advanced Laser Technology, Hebei University of Technology, Tianjin, ChinaHebei Key Laboratory of Advanced Laser Technology and Equipment, Tianjin, ChinaThe aerospace sector requires materials, particularly aluminum all, to possess advanced mechanical properties for aircraft skins. Consequently, the industry implements protective coatings to counteract erosion and abrasion. Yet, as time progresses, these coatings can degrade, prompting careful paint removal to extend the longevity of aircraft. This research investigates methods to improve laser cleaning efficiency while safeguarding paint quality. It utilizes a nanosecond pulsed laser to assess factors such as laser energy, cleaning angle, and out-of-focus volume on cleaning efficacy. The findings demonstrate that the optimal energy for cleaning is 20 mJ; exceeding this threshold results in damage to the substrate. Additionally, the cleaning angle significantly impacts efficiency, with an 11° angle yielding the highest effectiveness. Manipulating the laser’s focal point also alters cleaning quality, with 30 mm providing the best outcomes. Single-point laser cleaning tests examined energy levels and cleaning cycles, highlighting that increased energy and cycles lead to surface damage and greater roughness. Furthermore, paint color affected cleaning performance, with blue paint exhibiting superior cleaning effectiveness. This study advances the development of laser cleaning methods for aircraft skins, catering to industry needs for efficient, environmentally friendly maintenance practices.https://www.frontiersin.org/articles/10.3389/fphy.2025.1505581/fullaircraft skinlaser cleaningnanosecond pulsesarea cleaningsingle spot cleaning
spellingShingle Hai-Xin Zhang
Ya-Chong Hou
Yun-Fei Li
Yun-Fei Li
Yun-Fei Yang
Kai Li
Jian-Feng Yue
Meng-Yu Jia
Yi-Ting Han
Yu Yu
Yu Yu
Gong Wang
Gong Wang
Shu-Ping Hou
Yu-Lei Wang
Yu-Lei Wang
Zhi-Wei Lu
Zhi-Wei Lu
Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
Frontiers in Physics
aircraft skin
laser cleaning
nanosecond pulses
area cleaning
single spot cleaning
title Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
title_full Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
title_fullStr Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
title_full_unstemmed Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
title_short Surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
title_sort surface quality study of paint stripping on aircraft skins with high energy nanosecond pulsed laser cleaning
topic aircraft skin
laser cleaning
nanosecond pulses
area cleaning
single spot cleaning
url https://www.frontiersin.org/articles/10.3389/fphy.2025.1505581/full
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