Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process

Die temperature in high-pressure die casting of A380 alloy is optimized by experimental observation and numerical simulation. Ladder frame (one part of the new motor EF7) with a very complicated geometry was chosen as an experimental sample. Die temperature and melt temperature were examined to prod...

Full description

Saved in:
Bibliographic Details
Main Authors: Mohammad Sadeghi, Jafar Mahmoudi
Format: Article
Language:English
Published: Wiley 2012-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2012/434605
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850164215590944768
author Mohammad Sadeghi
Jafar Mahmoudi
author_facet Mohammad Sadeghi
Jafar Mahmoudi
author_sort Mohammad Sadeghi
collection DOAJ
description Die temperature in high-pressure die casting of A380 alloy is optimized by experimental observation and numerical simulation. Ladder frame (one part of the new motor EF7) with a very complicated geometry was chosen as an experimental sample. Die temperature and melt temperature were examined to produce a sound part. Die temperatures at the initial step and the final filling positions were measured and the difference between these values was calculated. ProCAST software was used to simulate the fluid flow and solidification step of the part, and the results were verified by experimental measurements. It is shown that the proper die temperature for this alloy is above 200°C.
format Article
id doaj-art-eab778dd2434472a92b3f67356d2e77a
institution OA Journals
issn 1687-8434
1687-8442
language English
publishDate 2012-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-eab778dd2434472a92b3f67356d2e77a2025-08-20T02:22:02ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422012-01-01201210.1155/2012/434605434605Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting ProcessMohammad Sadeghi0Jafar Mahmoudi1HST Department, MÄlardalen University, P.O. Box 883, 721 23, Västerås, SwedenHST Department, MÄlardalen University, P.O. Box 883, 721 23, Västerås, SwedenDie temperature in high-pressure die casting of A380 alloy is optimized by experimental observation and numerical simulation. Ladder frame (one part of the new motor EF7) with a very complicated geometry was chosen as an experimental sample. Die temperature and melt temperature were examined to produce a sound part. Die temperatures at the initial step and the final filling positions were measured and the difference between these values was calculated. ProCAST software was used to simulate the fluid flow and solidification step of the part, and the results were verified by experimental measurements. It is shown that the proper die temperature for this alloy is above 200°C.http://dx.doi.org/10.1155/2012/434605
spellingShingle Mohammad Sadeghi
Jafar Mahmoudi
Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
Advances in Materials Science and Engineering
title Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
title_full Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
title_fullStr Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
title_full_unstemmed Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
title_short Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process
title_sort experimental and theoretical studies on the effect of die temperature on the quality of the products in high pressure die casting process
url http://dx.doi.org/10.1155/2012/434605
work_keys_str_mv AT mohammadsadeghi experimentalandtheoreticalstudiesontheeffectofdietemperatureonthequalityoftheproductsinhighpressurediecastingprocess
AT jafarmahmoudi experimentalandtheoreticalstudiesontheeffectofdietemperatureonthequalityoftheproductsinhighpressurediecastingprocess