Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force

Hobbing is one of the most important gear machining process,forming process of which is complicated and involves a large number of cutting parameters. In order to quantify the influence of machining parameters on the cutting force in hobbing process,a method for predicting the cutting force of gear...

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Main Authors: Xiaoqing Tian, Xinrong Zheng, Ruofeng Chen, Jiang Han, Lian Xia
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-03-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.003
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author Xiaoqing Tian
Xinrong Zheng
Ruofeng Chen
Jiang Han
Lian Xia
author_facet Xiaoqing Tian
Xinrong Zheng
Ruofeng Chen
Jiang Han
Lian Xia
author_sort Xiaoqing Tian
collection DOAJ
description Hobbing is one of the most important gear machining process,forming process of which is complicated and involves a large number of cutting parameters. In order to quantify the influence of machining parameters on the cutting force in hobbing process,a method for predicting the cutting force of gear hobbing based on three-dimensional (3D) geometric simulation is studied. The relative position and motion relationship between hob and workpiece are determined according to the geometric parameters and cutting parameters of hob and workpiece, the 3D simulation of hobbing process is realized in CAD environment,and the 3D model of undeformed chips is obtained. According to the selected cutting force model,the instantaneous cutting force of a single cutting edge is calculated by using the cross-section size of undeformed chips model,and the overall cutting force process of hobbing is obtained. The influence of different cutting parameter on hobbing cutting force is analyzed quantitatively. The predictive model helps to optimize the design of the gear hobbing process to improve the quality and efficiency of the machining and reduce the cost.
format Article
id doaj-art-eaadfc9081814cdeaca460b91a481fc4
institution Kabale University
issn 1004-2539
language zho
publishDate 2022-03-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-eaadfc9081814cdeaca460b91a481fc42025-01-10T13:58:59ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-03-0146162330478137Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting ForceXiaoqing TianXinrong ZhengRuofeng ChenJiang HanLian XiaHobbing is one of the most important gear machining process,forming process of which is complicated and involves a large number of cutting parameters. In order to quantify the influence of machining parameters on the cutting force in hobbing process,a method for predicting the cutting force of gear hobbing based on three-dimensional (3D) geometric simulation is studied. The relative position and motion relationship between hob and workpiece are determined according to the geometric parameters and cutting parameters of hob and workpiece, the 3D simulation of hobbing process is realized in CAD environment,and the 3D model of undeformed chips is obtained. According to the selected cutting force model,the instantaneous cutting force of a single cutting edge is calculated by using the cross-section size of undeformed chips model,and the overall cutting force process of hobbing is obtained. The influence of different cutting parameter on hobbing cutting force is analyzed quantitatively. The predictive model helps to optimize the design of the gear hobbing process to improve the quality and efficiency of the machining and reduce the cost.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.003Gear hobbingCutting process simulationCutting forceCutting parameter
spellingShingle Xiaoqing Tian
Xinrong Zheng
Ruofeng Chen
Jiang Han
Lian Xia
Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
Jixie chuandong
Gear hobbing
Cutting process simulation
Cutting force
Cutting parameter
title Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
title_full Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
title_fullStr Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
title_full_unstemmed Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
title_short Research on Visualization of Cylindrical Gear Hobbing Cutting Force and the Influence of Cutting Parameter on Hobbing Cutting Force
title_sort research on visualization of cylindrical gear hobbing cutting force and the influence of cutting parameter on hobbing cutting force
topic Gear hobbing
Cutting process simulation
Cutting force
Cutting parameter
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.03.003
work_keys_str_mv AT xiaoqingtian researchonvisualizationofcylindricalgearhobbingcuttingforceandtheinfluenceofcuttingparameteronhobbingcuttingforce
AT xinrongzheng researchonvisualizationofcylindricalgearhobbingcuttingforceandtheinfluenceofcuttingparameteronhobbingcuttingforce
AT ruofengchen researchonvisualizationofcylindricalgearhobbingcuttingforceandtheinfluenceofcuttingparameteronhobbingcuttingforce
AT jianghan researchonvisualizationofcylindricalgearhobbingcuttingforceandtheinfluenceofcuttingparameteronhobbingcuttingforce
AT lianxia researchonvisualizationofcylindricalgearhobbingcuttingforceandtheinfluenceofcuttingparameteronhobbingcuttingforce