Application of Machine Tool Thermal Error Compensation in Digital Twin-based System
Thermal error significantly affects machining accuracy, demanding careful control. A robust system integrating a highly accurate thermal error model is the key to this control. This can be achieved through deep learning-based models. However, even such methods are sensitive to problems like collinea...
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Harbin University of Science and Technology Publications
2025-02-01
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| Series: | Journal of Harbin University of Science and Technology |
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| Online Access: | https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2405 |
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| _version_ | 1849703295496486912 |
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| author | MA Chi LI Minging LIU Jialan HE Jialong HUA Chunlei WANG Liang |
| author_facet | MA Chi LI Minging LIU Jialan HE Jialong HUA Chunlei WANG Liang |
| author_sort | MA Chi |
| collection | DOAJ |
| description | Thermal error significantly affects machining accuracy, demanding careful control. A robust system integrating a highly accurate thermal error model is the key to this control. This can be achieved through deep learning-based models. However, even such methods are sensitive to problems like collinearities among temperature variables, manual parameter tuning, and limited real-time compensation capabilities. To address these issues, the application of thermal error compensation in the digital twin-based system is studied. The digital twin-based thermal error compensation system (DTTECS) is designed to guarantee the real-time performance of the thermal error compensation process. Moreover, a novel collinearity exclusion-based thermal error method is proposed in this work based on the modified tolerance value. A novel prediction model utilizing a strong-convergence chimp optimization algorithm combined with a minimal gated unit-attention mechanism is proposed to characterize the dependence of the current thermal error on the historical thermal informant data, forming strong-convergence chimp optimization algorithm-minimal gated unit-attention ( SC-ChOA-MGU-A) model,ensuring data integrity. A nonlinear convergence factor is proposed for chimp optimization algorithm to enhance computational speed and optimize hyper-parameters. The key advantages over existing models include enhanced data integrity, faster computation, and higher prediction accuracy. Comparative analysis reveals the superior performance of the SC-ChOA-MGU-A model in terms of fitting accuracy, convergence rate, and predictive accuracy. The implementation of this digital twin system was crucial to reducing the geometric errors affecting the most critical sizes of the considered benchmark by about 75. 00%. |
| format | Article |
| id | doaj-art-ea961b912c4f4a498c2c43a2cfe3dd39 |
| institution | DOAJ |
| issn | 1007-2683 |
| language | zho |
| publishDate | 2025-02-01 |
| publisher | Harbin University of Science and Technology Publications |
| record_format | Article |
| series | Journal of Harbin University of Science and Technology |
| spelling | doaj-art-ea961b912c4f4a498c2c43a2cfe3dd392025-08-20T03:17:19ZzhoHarbin University of Science and Technology PublicationsJournal of Harbin University of Science and Technology1007-26832025-02-01300112913710.15938/j.jhust.2025.01.013Application of Machine Tool Thermal Error Compensation in Digital Twin-based SystemMA Chi0LI Minging1LIU Jialan2HE Jialong3HUA Chunlei4WANG Liang5College of Mechanical andVehicle Engineering, Chongqing University, Chongqing 400044, ChinaAcademy of Aerospace Solid Propulsion Technology, Xi’an 710025, ChinaSchool of Construction Machinery, Xi’an 710064, ChinaKey Laboratory of CNC Equipment Reliability, Ministry of Education, Jilin University, Changchun 130022, ChinaGenertec Machine Tool Engineering Research Institute Co. , Ltd. , Beijing 100032, ChinaGenertec Machine Tool Engineering Research Institute Co. , Ltd. , Beijing 100032, ChinaThermal error significantly affects machining accuracy, demanding careful control. A robust system integrating a highly accurate thermal error model is the key to this control. This can be achieved through deep learning-based models. However, even such methods are sensitive to problems like collinearities among temperature variables, manual parameter tuning, and limited real-time compensation capabilities. To address these issues, the application of thermal error compensation in the digital twin-based system is studied. The digital twin-based thermal error compensation system (DTTECS) is designed to guarantee the real-time performance of the thermal error compensation process. Moreover, a novel collinearity exclusion-based thermal error method is proposed in this work based on the modified tolerance value. A novel prediction model utilizing a strong-convergence chimp optimization algorithm combined with a minimal gated unit-attention mechanism is proposed to characterize the dependence of the current thermal error on the historical thermal informant data, forming strong-convergence chimp optimization algorithm-minimal gated unit-attention ( SC-ChOA-MGU-A) model,ensuring data integrity. A nonlinear convergence factor is proposed for chimp optimization algorithm to enhance computational speed and optimize hyper-parameters. The key advantages over existing models include enhanced data integrity, faster computation, and higher prediction accuracy. Comparative analysis reveals the superior performance of the SC-ChOA-MGU-A model in terms of fitting accuracy, convergence rate, and predictive accuracy. The implementation of this digital twin system was crucial to reducing the geometric errors affecting the most critical sizes of the considered benchmark by about 75. 00%.https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2405thermal error compensationdigital twindeep learningthermal error modeling |
| spellingShingle | MA Chi LI Minging LIU Jialan HE Jialong HUA Chunlei WANG Liang Application of Machine Tool Thermal Error Compensation in Digital Twin-based System Journal of Harbin University of Science and Technology thermal error compensation digital twin deep learning thermal error modeling |
| title | Application of Machine Tool Thermal Error Compensation in Digital Twin-based System |
| title_full | Application of Machine Tool Thermal Error Compensation in Digital Twin-based System |
| title_fullStr | Application of Machine Tool Thermal Error Compensation in Digital Twin-based System |
| title_full_unstemmed | Application of Machine Tool Thermal Error Compensation in Digital Twin-based System |
| title_short | Application of Machine Tool Thermal Error Compensation in Digital Twin-based System |
| title_sort | application of machine tool thermal error compensation in digital twin based system |
| topic | thermal error compensation digital twin deep learning thermal error modeling |
| url | https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2405 |
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