Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method

A novel polishing method is proposed to increase material removal rates through the acceleration of abrasive movements using micro-jets formed by spontaneous collapses of bubbles due to the cavitation in a special-shaped Venturi tube. The Venturi structure is optimized by numerical simulations. Proc...

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Main Authors: Jiayu Wang, Xiaoxing Dong, Lijun Zhu, Zhenfeng Zhou
Format: Article
Language:English
Published: MDPI AG 2024-09-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/15/9/1142
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author Jiayu Wang
Xiaoxing Dong
Lijun Zhu
Zhenfeng Zhou
author_facet Jiayu Wang
Xiaoxing Dong
Lijun Zhu
Zhenfeng Zhou
author_sort Jiayu Wang
collection DOAJ
description A novel polishing method is proposed to increase material removal rates through the acceleration of abrasive movements using micro-jets formed by spontaneous collapses of bubbles due to the cavitation in a special-shaped Venturi tube. The Venturi structure is optimized by numerical simulations. Process-related parameters for the optimal cavitation ratio are investigated for achieving maximum adaptation to polishing flat workpieces. Furthermore, this novel approach enhances processing efficiency by approximately 60% compared to traditional abrasive flow polishing. The processing method that employs cavitation bubbles within a special-shaped Venturi tube to augment the flow of abrasive particles holds significant potential for material polishing applications.
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publisher MDPI AG
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series Micromachines
spelling doaj-art-e9329a58edef45c583b1abc82151e7b32025-08-20T01:55:41ZengMDPI AGMicromachines2072-666X2024-09-01159114210.3390/mi15091142Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing MethodJiayu Wang0Xiaoxing Dong1Lijun Zhu2Zhenfeng Zhou3Provincial Key Laboratory of Multimodal Perceiving and Intelligent Systems, Jiaxing University, Jiaxing 314001, ChinaProvincial Key Laboratory of Multimodal Perceiving and Intelligent Systems, Jiaxing University, Jiaxing 314001, ChinaProvincial Key Laboratory of Multimodal Perceiving and Intelligent Systems, Jiaxing University, Jiaxing 314001, ChinaProvincial Key Laboratory of Multimodal Perceiving and Intelligent Systems, Jiaxing University, Jiaxing 314001, ChinaA novel polishing method is proposed to increase material removal rates through the acceleration of abrasive movements using micro-jets formed by spontaneous collapses of bubbles due to the cavitation in a special-shaped Venturi tube. The Venturi structure is optimized by numerical simulations. Process-related parameters for the optimal cavitation ratio are investigated for achieving maximum adaptation to polishing flat workpieces. Furthermore, this novel approach enhances processing efficiency by approximately 60% compared to traditional abrasive flow polishing. The processing method that employs cavitation bubbles within a special-shaped Venturi tube to augment the flow of abrasive particles holds significant potential for material polishing applications.https://www.mdpi.com/2072-666X/15/9/1142abrasive flow polishingcavitationVenturi tubefinite element simulation
spellingShingle Jiayu Wang
Xiaoxing Dong
Lijun Zhu
Zhenfeng Zhou
Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
Micromachines
abrasive flow polishing
cavitation
Venturi tube
finite element simulation
title Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
title_full Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
title_fullStr Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
title_full_unstemmed Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
title_short Theoretical and Experimental Investigation on a Novel Cavitation-Assisted Abrasive Flow Polishing Method
title_sort theoretical and experimental investigation on a novel cavitation assisted abrasive flow polishing method
topic abrasive flow polishing
cavitation
Venturi tube
finite element simulation
url https://www.mdpi.com/2072-666X/15/9/1142
work_keys_str_mv AT jiayuwang theoreticalandexperimentalinvestigationonanovelcavitationassistedabrasiveflowpolishingmethod
AT xiaoxingdong theoreticalandexperimentalinvestigationonanovelcavitationassistedabrasiveflowpolishingmethod
AT lijunzhu theoreticalandexperimentalinvestigationonanovelcavitationassistedabrasiveflowpolishingmethod
AT zhenfengzhou theoreticalandexperimentalinvestigationonanovelcavitationassistedabrasiveflowpolishingmethod