Reliability investigation of diesel engines used in dumpers by the Bayesian approach

Mining is a global multibillion dollar industry. The growing complexity of mining equipment and systems often leads to failures. As a consequence, reliability, maintainability and availability of mining equipment has come to the forefront (Kunar et al., 2013). Dump trucks are used for transporting...

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Main Authors: Dinkar B. Kishorilal, Alok K. Mukhopadhyay
Format: Article
Language:English
Published: Elsevier 2018-11-01
Series:Kuwait Journal of Science
Online Access:https://journalskuwait.org/kjs/index.php/KJS/article/view/3682
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author Dinkar B. Kishorilal
Alok K. Mukhopadhyay
author_facet Dinkar B. Kishorilal
Alok K. Mukhopadhyay
author_sort Dinkar B. Kishorilal
collection DOAJ
description Mining is a global multibillion dollar industry. The growing complexity of mining equipment and systems often leads to failures. As a consequence, reliability, maintainability and availability of mining equipment has come to the forefront (Kunar et al., 2013). Dump trucks are used for transporting ore in open pit mines. The most critical subsystem of these trucks is the diesel engine. Failure of the engine stops the entire operation which results in loss of revenue from production. For reducing downtime, changes in maintenance policies is necessary (Sevasar, 2013). For changing maintenance strategies of the engine, assessment of reliability of its subsystems becomes vital. In this study, a reliability assessment of an engine and its subsystems is carried out. The engine is divided into different subsystems. Trend analysis of Time Between Failure (TBF) data collected for each subsystem is performed. The engine TBF data are treated into four types of probability distributions: Weibull, Exponential, Normal and Lognormal. The MLE method from Minitab software is used for estimating the parameters of distribution required to determine the reliability of the subsystems. Although the TBF data is collected for three years, the failure data of each engine subsystem contains sparse failure data. Hence, for analysis purpose, the collected data has been grouped for three of the same types of engines. To supplement the result, 100 failure data examples have been generated by the MCS technique. To estimate the reliability for each subsystem of a single engine without grouping the TBF data, the Bayesian method is used. Using reliability analysis, failure of components of engines is predicted in order to take up maintenance at the right time with an aim to reduce the maintenance cost.
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institution Kabale University
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publishDate 2018-11-01
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spelling doaj-art-e8c1abaaa53a4592b248ceaa628de1122025-08-20T03:24:56ZengElsevierKuwait Journal of Science2307-41082307-41162018-11-01454Reliability investigation of diesel engines used in dumpers by the Bayesian approachDinkar B. KishorilalAlok K. Mukhopadhyay Mining is a global multibillion dollar industry. The growing complexity of mining equipment and systems often leads to failures. As a consequence, reliability, maintainability and availability of mining equipment has come to the forefront (Kunar et al., 2013). Dump trucks are used for transporting ore in open pit mines. The most critical subsystem of these trucks is the diesel engine. Failure of the engine stops the entire operation which results in loss of revenue from production. For reducing downtime, changes in maintenance policies is necessary (Sevasar, 2013). For changing maintenance strategies of the engine, assessment of reliability of its subsystems becomes vital. In this study, a reliability assessment of an engine and its subsystems is carried out. The engine is divided into different subsystems. Trend analysis of Time Between Failure (TBF) data collected for each subsystem is performed. The engine TBF data are treated into four types of probability distributions: Weibull, Exponential, Normal and Lognormal. The MLE method from Minitab software is used for estimating the parameters of distribution required to determine the reliability of the subsystems. Although the TBF data is collected for three years, the failure data of each engine subsystem contains sparse failure data. Hence, for analysis purpose, the collected data has been grouped for three of the same types of engines. To supplement the result, 100 failure data examples have been generated by the MCS technique. To estimate the reliability for each subsystem of a single engine without grouping the TBF data, the Bayesian method is used. Using reliability analysis, failure of components of engines is predicted in order to take up maintenance at the right time with an aim to reduce the maintenance cost. https://journalskuwait.org/kjs/index.php/KJS/article/view/3682
spellingShingle Dinkar B. Kishorilal
Alok K. Mukhopadhyay
Reliability investigation of diesel engines used in dumpers by the Bayesian approach
Kuwait Journal of Science
title Reliability investigation of diesel engines used in dumpers by the Bayesian approach
title_full Reliability investigation of diesel engines used in dumpers by the Bayesian approach
title_fullStr Reliability investigation of diesel engines used in dumpers by the Bayesian approach
title_full_unstemmed Reliability investigation of diesel engines used in dumpers by the Bayesian approach
title_short Reliability investigation of diesel engines used in dumpers by the Bayesian approach
title_sort reliability investigation of diesel engines used in dumpers by the bayesian approach
url https://journalskuwait.org/kjs/index.php/KJS/article/view/3682
work_keys_str_mv AT dinkarbkishorilal reliabilityinvestigationofdieselenginesusedindumpersbythebayesianapproach
AT alokkmukhopadhyay reliabilityinvestigationofdieselenginesusedindumpersbythebayesianapproach