Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device

[Objective]In order to timely and accurately grasp the internal stress distribution of continuous welded rails (CWR) and reduce the investment of manpower and material resources in CWR stress adjustment operations, it is necessary to study the issues of CWR stress adjustment. [Method]The causes for...

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Main Authors: HE Xianglin, LIU Ping, LU Hongyao, WU Wentao
Format: Article
Language:zho
Published: Urban Mass Transit Magazine Press 2024-12-01
Series:Chengshi guidao jiaotong yanjiu
Subjects:
Online Access:https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.12.017.html
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author HE Xianglin
LIU Ping
LU Hongyao
WU Wentao
author_facet HE Xianglin
LIU Ping
LU Hongyao
WU Wentao
author_sort HE Xianglin
collection DOAJ
description [Objective]In order to timely and accurately grasp the internal stress distribution of continuous welded rails (CWR) and reduce the investment of manpower and material resources in CWR stress adjustment operations, it is necessary to study the issues of CWR stress adjustment. [Method]The causes for uneven temperature distribution in CWR are introduced, and the characteristics of temperature distribution in CWR are clarified by combining infrared thermal imaging technology; a portable CWR stress homogenization adjustment device is designed and applied in actual projects. [Result & Conclusion]The random differences in locked rail temperature, and the objective differences in meteorological parameters and materials are the reasons for the uneven temperature distribution inside CWR. On the actual operating line, there is a temperature difference at the position of adjacent fasteners, with a temperature difference of 1.8 ℃, which causes a local temperature stress extreme difference of 2.77 MPa in the steel rail. The portable CWR stress homogenization adjustment device can excite the maximum acceleration value of the rail to 305.944 m/s2, and control the longitudinal fluctuation displacement value of the rail to 0.014 mm. The CWR internal stress is thus effectively released due to the high-frequency excitation.
format Article
id doaj-art-e83b30c377f542e4b43e7fef598888d4
institution OA Journals
issn 1007-869X
language zho
publishDate 2024-12-01
publisher Urban Mass Transit Magazine Press
record_format Article
series Chengshi guidao jiaotong yanjiu
spelling doaj-art-e83b30c377f542e4b43e7fef598888d42025-08-20T01:54:58ZzhoUrban Mass Transit Magazine PressChengshi guidao jiaotong yanjiu1007-869X2024-12-01271210310610.16037/j.1007-869x.2024.12.017Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment DeviceHE Xianglin0LIU Ping1LU Hongyao2WU Wentao3Suning Branch, Guoneng Shuohuang Railway Development Co., Ltd., 062350, Hebei, ChinaSuning Branch, Guoneng Shuohuang Railway Development Co., Ltd., 062350, Hebei, ChinaShanghai Key Laboratory of Rail Infrastructure Durability and System Safety, 201804, Shanghai, ChinaSchool of Urban Rail Transportation, Shanghai University of Engineering Science, 201620, Shanghai, China[Objective]In order to timely and accurately grasp the internal stress distribution of continuous welded rails (CWR) and reduce the investment of manpower and material resources in CWR stress adjustment operations, it is necessary to study the issues of CWR stress adjustment. [Method]The causes for uneven temperature distribution in CWR are introduced, and the characteristics of temperature distribution in CWR are clarified by combining infrared thermal imaging technology; a portable CWR stress homogenization adjustment device is designed and applied in actual projects. [Result & Conclusion]The random differences in locked rail temperature, and the objective differences in meteorological parameters and materials are the reasons for the uneven temperature distribution inside CWR. On the actual operating line, there is a temperature difference at the position of adjacent fasteners, with a temperature difference of 1.8 ℃, which causes a local temperature stress extreme difference of 2.77 MPa in the steel rail. The portable CWR stress homogenization adjustment device can excite the maximum acceleration value of the rail to 305.944 m/s2, and control the longitudinal fluctuation displacement value of the rail to 0.014 mm. The CWR internal stress is thus effectively released due to the high-frequency excitation.https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.12.017.htmlcwrstress homogenizationadjustment device design
spellingShingle HE Xianglin
LIU Ping
LU Hongyao
WU Wentao
Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
Chengshi guidao jiaotong yanjiu
cwr
stress homogenization
adjustment device design
title Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
title_full Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
title_fullStr Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
title_full_unstemmed Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
title_short Design and Application of Portable Continuous Welded Rails Stress Homogenization Adjustment Device
title_sort design and application of portable continuous welded rails stress homogenization adjustment device
topic cwr
stress homogenization
adjustment device design
url https://umt1998.tongji.edu.cn/journal/paper/doi/10.16037/j.1007-869x.2024.12.017.html
work_keys_str_mv AT hexianglin designandapplicationofportablecontinuousweldedrailsstresshomogenizationadjustmentdevice
AT liuping designandapplicationofportablecontinuousweldedrailsstresshomogenizationadjustmentdevice
AT luhongyao designandapplicationofportablecontinuousweldedrailsstresshomogenizationadjustmentdevice
AT wuwentao designandapplicationofportablecontinuousweldedrailsstresshomogenizationadjustmentdevice