Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining
Abstract The both-sides machining method can obtain high precision cylindrical rollers, but there is a drawback that the lapping plate is easy to wear, which restricts further improvement in the quality of rollers machining. Aiming to solve this problem, a both-sides machining method using hard cera...
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| Format: | Article |
| Language: | English |
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Nature Portfolio
2025-01-01
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| Series: | Scientific Reports |
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| Online Access: | https://doi.org/10.1038/s41598-025-85260-3 |
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| author | Tianchen Zhao Jiahong Ruan Kaiping Feng Luguang Guo Hongyu Chen Binghai Lyu Junkai Ding Xiaoliang Jiang |
| author_facet | Tianchen Zhao Jiahong Ruan Kaiping Feng Luguang Guo Hongyu Chen Binghai Lyu Junkai Ding Xiaoliang Jiang |
| author_sort | Tianchen Zhao |
| collection | DOAJ |
| description | Abstract The both-sides machining method can obtain high precision cylindrical rollers, but there is a drawback that the lapping plate is easy to wear, which restricts further improvement in the quality of rollers machining. Aiming to solve this problem, a both-sides machining method using hard ceramic lapping plate is proposed. Friction and wear experiments with different lapping plate materials, along with the corresponding comparative machining experiments, demonstrated the superior performance of Al2O3 ceramic lapping plate in terms of roundness (0.23 μm), cylindricity (0.58 μm), straightness (0.489 μm), surface roughness (11.3 nm). By studying the influence of performance indicators, the optimal process parameters for cylindrical rollers machining were obtained. The durability of the Al2O3 ceramic lapping plate was also analyzed. The study fully confirm that the hard ceramic significantly enhances lapping plate wear resistance, machining precision and consistency, which provides a new approach to ultra-precision machining of cylindrical rollers. |
| format | Article |
| id | doaj-art-e7fe27a0af4f4840871ebf08c3c34b68 |
| institution | Kabale University |
| issn | 2045-2322 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Nature Portfolio |
| record_format | Article |
| series | Scientific Reports |
| spelling | doaj-art-e7fe27a0af4f4840871ebf08c3c34b682025-01-19T12:22:57ZengNature PortfolioScientific Reports2045-23222025-01-0115112110.1038/s41598-025-85260-3Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machiningTianchen Zhao0Jiahong Ruan1Kaiping Feng2Luguang Guo3Hongyu Chen4Binghai Lyu5Junkai Ding6Xiaoliang Jiang7College of Mechanical Engineering, Quzhou UniversityCollege of Mechanical Engineering, Quzhou UniversityCollege of Mechanical Engineering, Quzhou UniversityCollege of Mechanical Engineering, Quzhou UniversityUltra-Precision Machining Centre, Zhejiang University of TechnologyUltra-Precision Machining Centre, Zhejiang University of TechnologyCollege of Mechanical Engineering, Quzhou UniversityCollege of Mechanical Engineering, Quzhou UniversityAbstract The both-sides machining method can obtain high precision cylindrical rollers, but there is a drawback that the lapping plate is easy to wear, which restricts further improvement in the quality of rollers machining. Aiming to solve this problem, a both-sides machining method using hard ceramic lapping plate is proposed. Friction and wear experiments with different lapping plate materials, along with the corresponding comparative machining experiments, demonstrated the superior performance of Al2O3 ceramic lapping plate in terms of roundness (0.23 μm), cylindricity (0.58 μm), straightness (0.489 μm), surface roughness (11.3 nm). By studying the influence of performance indicators, the optimal process parameters for cylindrical rollers machining were obtained. The durability of the Al2O3 ceramic lapping plate was also analyzed. The study fully confirm that the hard ceramic significantly enhances lapping plate wear resistance, machining precision and consistency, which provides a new approach to ultra-precision machining of cylindrical rollers.https://doi.org/10.1038/s41598-025-85260-3Both-sides machiningCylindrical rollersLapping plate materialsAl2O3 ceramic |
| spellingShingle | Tianchen Zhao Jiahong Ruan Kaiping Feng Luguang Guo Hongyu Chen Binghai Lyu Junkai Ding Xiaoliang Jiang Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining Scientific Reports Both-sides machining Cylindrical rollers Lapping plate materials Al2O3 ceramic |
| title | Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| title_full | Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| title_fullStr | Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| title_full_unstemmed | Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| title_short | Experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| title_sort | experimental study on the influence of lapping plate materials on the quality of both sides cylindrical rollers machining |
| topic | Both-sides machining Cylindrical rollers Lapping plate materials Al2O3 ceramic |
| url | https://doi.org/10.1038/s41598-025-85260-3 |
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