Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries

The increasing demand for safe, cost-effective, and sustainable energy storage solutions has spotlighted aqueous zinc-ion batteries (AZIBs) as promising alternatives to lithium-ion systems. However, the practical deployment of AZIBs remains hindered by dendritic growth, hydrogen evolution, and surfa...

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Main Authors: Jinyoung Lee, Eunseo Lee, Sungwook Mhin
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/11/6/228
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author Jinyoung Lee
Eunseo Lee
Sungwook Mhin
author_facet Jinyoung Lee
Eunseo Lee
Sungwook Mhin
author_sort Jinyoung Lee
collection DOAJ
description The increasing demand for safe, cost-effective, and sustainable energy storage solutions has spotlighted aqueous zinc-ion batteries (AZIBs) as promising alternatives to lithium-ion systems. However, the practical deployment of AZIBs remains hindered by dendritic growth, hydrogen evolution, and surface corrosion at the zinc metal anode, which severely compromise electrochemical stability. In this study, we propose an interfacial engineering strategy involving ultrathin diamond-like carbon (DLC) coatings applied to Zn anodes. The DLC films serve as conformal, ion-permeable barriers that mitigate parasitic side reactions and facilitate uniform Zn plating/stripping behavior. Materials characterizations of the DLC layer on the Zn anodes revealed the tunability of sp<sup>2</sup>/sp<sup>3</sup> hybridization and surface morphology depending on DLC thickness. Electrochemical impedance spectroscopy demonstrated a significant reduction in interfacial resistance, particularly in the optimally coated sample (DLC2, ~20 nm), which achieved a favorable balance between mechanical integrity and ionic transport. Symmetric-cell tests confirmed enhanced cycling stability over 160 h, while full-cell configurations with an ammonium vanadate nanofiber-based cathode exhibited superior capacity retention over 900 cycles at 2 A g<sup>−1</sup>. The DLC2-coated Zn anodes demonstrated the most effective performance, attributable to its moderate surface roughness, reduced disorder, and minimized charge-transfer resistance. These results provide insight into the importance of fine-tuning the DLC thickness and carbon bonding structure for suppressing dendrite formation and enhancing electrochemical stability.
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spelling doaj-art-e7d981bd99f845dd8b08467aa3aa27fe2025-08-20T02:24:39ZengMDPI AGBatteries2313-01052025-06-0111622810.3390/batteries11060228Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion BatteriesJinyoung Lee0Eunseo Lee1Sungwook Mhin2Department of Energy and Materials Engineering, Dongguk University, Seoul 04620, Republic of KoreaDepartment of Energy and Materials Engineering, Dongguk University, Seoul 04620, Republic of KoreaDepartment of Energy and Materials Engineering, Dongguk University, Seoul 04620, Republic of KoreaThe increasing demand for safe, cost-effective, and sustainable energy storage solutions has spotlighted aqueous zinc-ion batteries (AZIBs) as promising alternatives to lithium-ion systems. However, the practical deployment of AZIBs remains hindered by dendritic growth, hydrogen evolution, and surface corrosion at the zinc metal anode, which severely compromise electrochemical stability. In this study, we propose an interfacial engineering strategy involving ultrathin diamond-like carbon (DLC) coatings applied to Zn anodes. The DLC films serve as conformal, ion-permeable barriers that mitigate parasitic side reactions and facilitate uniform Zn plating/stripping behavior. Materials characterizations of the DLC layer on the Zn anodes revealed the tunability of sp<sup>2</sup>/sp<sup>3</sup> hybridization and surface morphology depending on DLC thickness. Electrochemical impedance spectroscopy demonstrated a significant reduction in interfacial resistance, particularly in the optimally coated sample (DLC2, ~20 nm), which achieved a favorable balance between mechanical integrity and ionic transport. Symmetric-cell tests confirmed enhanced cycling stability over 160 h, while full-cell configurations with an ammonium vanadate nanofiber-based cathode exhibited superior capacity retention over 900 cycles at 2 A g<sup>−1</sup>. The DLC2-coated Zn anodes demonstrated the most effective performance, attributable to its moderate surface roughness, reduced disorder, and minimized charge-transfer resistance. These results provide insight into the importance of fine-tuning the DLC thickness and carbon bonding structure for suppressing dendrite formation and enhancing electrochemical stability.https://www.mdpi.com/2313-0105/11/6/228Zinc ion batterydiamond-like carbonsecondary ion battery
spellingShingle Jinyoung Lee
Eunseo Lee
Sungwook Mhin
Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
Batteries
Zinc ion battery
diamond-like carbon
secondary ion battery
title Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
title_full Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
title_fullStr Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
title_full_unstemmed Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
title_short Electrochemical Performance of Diamond-like Carbon (DLC)-Coated Zn Anodes for Application to Aqueous Zinc-Ion Batteries
title_sort electrochemical performance of diamond like carbon dlc coated zn anodes for application to aqueous zinc ion batteries
topic Zinc ion battery
diamond-like carbon
secondary ion battery
url https://www.mdpi.com/2313-0105/11/6/228
work_keys_str_mv AT jinyounglee electrochemicalperformanceofdiamondlikecarbondlccoatedznanodesforapplicationtoaqueouszincionbatteries
AT eunseolee electrochemicalperformanceofdiamondlikecarbondlccoatedznanodesforapplicationtoaqueouszincionbatteries
AT sungwookmhin electrochemicalperformanceofdiamondlikecarbondlccoatedznanodesforapplicationtoaqueouszincionbatteries