Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling

Abstract Non-thermal plasma (NTP) catalysis has emerged as a transformative technology for achieving sustainable chemical production, particularly within energy-intensive industries. With advantages like rapid response times, low thermal input, and the ability to operate at atmospheric pressures, NT...

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Main Authors: Ruaa Yasir Altayeb Mohamed, Rajasekhar Komarla Kumarachari, Sarad Pawar Naik Bukke, Dorababu Neerugatti, Yesuneh Tefera Mekasha, Kishore Bandarapalle
Format: Article
Language:English
Published: Springer 2025-03-01
Series:Discover Applied Sciences
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Online Access:https://doi.org/10.1007/s42452-025-06718-7
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author Ruaa Yasir Altayeb Mohamed
Rajasekhar Komarla Kumarachari
Sarad Pawar Naik Bukke
Dorababu Neerugatti
Yesuneh Tefera Mekasha
Kishore Bandarapalle
author_facet Ruaa Yasir Altayeb Mohamed
Rajasekhar Komarla Kumarachari
Sarad Pawar Naik Bukke
Dorababu Neerugatti
Yesuneh Tefera Mekasha
Kishore Bandarapalle
author_sort Ruaa Yasir Altayeb Mohamed
collection DOAJ
description Abstract Non-thermal plasma (NTP) catalysis has emerged as a transformative technology for achieving sustainable chemical production, particularly within energy-intensive industries. With advantages like rapid response times, low thermal input, and the ability to operate at atmospheric pressures, NTP systems are well-suited for integration with renewable energy sources. However, translating lab-scale insights into scalable industrial applications presents substantial challenges, particularly in understanding plasma-catalyst interactions and designing reactors that perform efficiently at larger scales. This review explores recent advancements in plasma catalysis, highlighting lab-scale studies that provide foundational knowledge of plasma-surface chemistry, catalyst behavior, and reactor design. Additionally, we examine novel approaches in plasma photo- and plasma electro-catalysis, which offer added control over reaction pathways. The review further addresses scaling challenges and potential solutions, from reactor design modifications to process optimization under industrially relevant conditions. By linking fundamental research to industrial applications, this narrative aims to identify the pathways through which NTP catalysis can contribute to a zero-emission, circular carbon economy.
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institution DOAJ
issn 3004-9261
language English
publishDate 2025-03-01
publisher Springer
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series Discover Applied Sciences
spelling doaj-art-e7ab677cc45f4dd3b8e69e74b9f091a32025-08-20T02:55:27ZengSpringerDiscover Applied Sciences3004-92612025-03-017413510.1007/s42452-025-06718-7Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscalingRuaa Yasir Altayeb Mohamed0Rajasekhar Komarla Kumarachari1Sarad Pawar Naik Bukke2Dorababu Neerugatti3Yesuneh Tefera Mekasha4Kishore Bandarapalle5Department of Pharmacology and Toxicology, College of Pharmacy, Al-Ayen Iraqi UniversityDepartment of Pharmaceutical Chemistry, Meenakshi Faculty of Pharmacy, MAHER UniversityDepartment of Pharmaceutics and Pharmaceutical Technology, Kampala International University, Western CampusDepartment of Pharmacognosy, College of Pharmacy, Al-Ayen Iraqi UniversityDepartment of Veterinary Pharmacy, Pharmaceutical Quality Assurance and Regulatory Affairs, University of GondarDepartment of Pharmaceutics, Sri Padmavathi School of PharmacyAbstract Non-thermal plasma (NTP) catalysis has emerged as a transformative technology for achieving sustainable chemical production, particularly within energy-intensive industries. With advantages like rapid response times, low thermal input, and the ability to operate at atmospheric pressures, NTP systems are well-suited for integration with renewable energy sources. However, translating lab-scale insights into scalable industrial applications presents substantial challenges, particularly in understanding plasma-catalyst interactions and designing reactors that perform efficiently at larger scales. This review explores recent advancements in plasma catalysis, highlighting lab-scale studies that provide foundational knowledge of plasma-surface chemistry, catalyst behavior, and reactor design. Additionally, we examine novel approaches in plasma photo- and plasma electro-catalysis, which offer added control over reaction pathways. The review further addresses scaling challenges and potential solutions, from reactor design modifications to process optimization under industrially relevant conditions. By linking fundamental research to industrial applications, this narrative aims to identify the pathways through which NTP catalysis can contribute to a zero-emission, circular carbon economy.https://doi.org/10.1007/s42452-025-06718-7Non-thermal plasma catalysisPlasma-surface interactionsPlasma reactor designSustainable industrial processesPlasma photo-catalysisPlasma electro-catalysis
spellingShingle Ruaa Yasir Altayeb Mohamed
Rajasekhar Komarla Kumarachari
Sarad Pawar Naik Bukke
Dorababu Neerugatti
Yesuneh Tefera Mekasha
Kishore Bandarapalle
Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
Discover Applied Sciences
Non-thermal plasma catalysis
Plasma-surface interactions
Plasma reactor design
Sustainable industrial processes
Plasma photo-catalysis
Plasma electro-catalysis
title Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
title_full Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
title_fullStr Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
title_full_unstemmed Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
title_short Plasma catalysis for sustainable industry: lab-scale studies and pathways to upscaling
title_sort plasma catalysis for sustainable industry lab scale studies and pathways to upscaling
topic Non-thermal plasma catalysis
Plasma-surface interactions
Plasma reactor design
Sustainable industrial processes
Plasma photo-catalysis
Plasma electro-catalysis
url https://doi.org/10.1007/s42452-025-06718-7
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