Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines

Abstract This paper presents an experimental investigation of chemical transformation of industrial lubricants into oxygenated synthetic fuels and their use in a diesel engine. A catalytic extraction is achieved by transesterification using methanol and potassium hydroxide. Industrial oils are mainl...

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Main Authors: Tewfik Leftas, Mohamed Bencherif, Abdelouahed Benzerdjeb, Nasreddine Larbes, Sofiane Mimoun, Amel Kaced
Format: Article
Language:English
Published: SpringerOpen 2025-07-01
Series:Journal of Engineering and Applied Science
Subjects:
Online Access:https://doi.org/10.1186/s44147-025-00679-9
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author Tewfik Leftas
Mohamed Bencherif
Abdelouahed Benzerdjeb
Nasreddine Larbes
Sofiane Mimoun
Amel Kaced
author_facet Tewfik Leftas
Mohamed Bencherif
Abdelouahed Benzerdjeb
Nasreddine Larbes
Sofiane Mimoun
Amel Kaced
author_sort Tewfik Leftas
collection DOAJ
description Abstract This paper presents an experimental investigation of chemical transformation of industrial lubricants into oxygenated synthetic fuels and their use in a diesel engine. A catalytic extraction is achieved by transesterification using methanol and potassium hydroxide. Industrial oils are mainly Tiska 32, Tiska 46, Tiska 68, Torba 32, Torba 46, Torba 68, Torada 32, and Tilia B233. In addition, biofuel extracted from waste cooking oil and conventional diesel fuel have been taken for comparison. Physical and chemical properties of both biofuel and synthetic fuels as well as their blends are measured, presented, and discussed. Those properties are liquid density and viscosity, acidity number, and flash point. Gas chromatography-mass spectroscopy has been done in order to determine synthetic fuels and biofuel composition. A first look indicates that the oxygenated fuels have low acidity number, but their viscosities are quite high. A careful examination, in accordance with the limitations and regulations, leads us to direct use in the engine with a maximum blending ratio of 50%. A set of three blends with 15%, 30%, and 45% of each synthetic fuel and the biofuel are tested on a diesel engine in order to compare performances, fuel consumption, and NOx emissions. The results are compared with those obtained when the engine is powered with conventional diesel fuel.
format Article
id doaj-art-e7173a3ddcf242aab211fa0448d472d8
institution DOAJ
issn 1110-1903
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language English
publishDate 2025-07-01
publisher SpringerOpen
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series Journal of Engineering and Applied Science
spelling doaj-art-e7173a3ddcf242aab211fa0448d472d82025-08-20T03:05:29ZengSpringerOpenJournal of Engineering and Applied Science1110-19032536-95122025-07-0172111810.1186/s44147-025-00679-9Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition enginesTewfik Leftas0Mohamed Bencherif1Abdelouahed Benzerdjeb2Nasreddine Larbes3Sofiane Mimoun4Amel Kaced5Mechanical Department, USTO-MBMechanical Department, USTO-MBMechanical Department, USTO-MBMechanical Department, USTO-MBMechanical Department, USTO-MBCRAPC Research CenterAbstract This paper presents an experimental investigation of chemical transformation of industrial lubricants into oxygenated synthetic fuels and their use in a diesel engine. A catalytic extraction is achieved by transesterification using methanol and potassium hydroxide. Industrial oils are mainly Tiska 32, Tiska 46, Tiska 68, Torba 32, Torba 46, Torba 68, Torada 32, and Tilia B233. In addition, biofuel extracted from waste cooking oil and conventional diesel fuel have been taken for comparison. Physical and chemical properties of both biofuel and synthetic fuels as well as their blends are measured, presented, and discussed. Those properties are liquid density and viscosity, acidity number, and flash point. Gas chromatography-mass spectroscopy has been done in order to determine synthetic fuels and biofuel composition. A first look indicates that the oxygenated fuels have low acidity number, but their viscosities are quite high. A careful examination, in accordance with the limitations and regulations, leads us to direct use in the engine with a maximum blending ratio of 50%. A set of three blends with 15%, 30%, and 45% of each synthetic fuel and the biofuel are tested on a diesel engine in order to compare performances, fuel consumption, and NOx emissions. The results are compared with those obtained when the engine is powered with conventional diesel fuel.https://doi.org/10.1186/s44147-025-00679-9TorbaBiofuelIndustrial oilTransesterificationDiesel enginePhysical properties
spellingShingle Tewfik Leftas
Mohamed Bencherif
Abdelouahed Benzerdjeb
Nasreddine Larbes
Sofiane Mimoun
Amel Kaced
Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
Journal of Engineering and Applied Science
Torba
Biofuel
Industrial oil
Transesterification
Diesel engine
Physical properties
title Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
title_full Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
title_fullStr Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
title_full_unstemmed Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
title_short Experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
title_sort experimental and parametric investigation on industrial lubricants transformation to synthetic fuels for stationary compression ignition engines
topic Torba
Biofuel
Industrial oil
Transesterification
Diesel engine
Physical properties
url https://doi.org/10.1186/s44147-025-00679-9
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AT abdelouahedbenzerdjeb experimentalandparametricinvestigationonindustriallubricantstransformationtosyntheticfuelsforstationarycompressionignitionengines
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