Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes

Multispectral imaging technology holds significant promise in the field of thermal imaging applications, primarily due to its unique ability to provide comprehensive two-dimensional spectral data distributions without the need for any form of scanning. This paper focuses on the development of an acc...

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Main Authors: Alexey Bykov, Anastasia Zolotukhina, Mikhail Poliakov, Andrey Belykh, Roman Asyutin, Anastasiia Korneeva, Vladislav Batshev, Demid Khokhlov
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Journal of Imaging
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Online Access:https://www.mdpi.com/2313-433X/11/6/176
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author Alexey Bykov
Anastasia Zolotukhina
Mikhail Poliakov
Andrey Belykh
Roman Asyutin
Anastasiia Korneeva
Vladislav Batshev
Demid Khokhlov
author_facet Alexey Bykov
Anastasia Zolotukhina
Mikhail Poliakov
Andrey Belykh
Roman Asyutin
Anastasiia Korneeva
Vladislav Batshev
Demid Khokhlov
author_sort Alexey Bykov
collection DOAJ
description Multispectral imaging technology holds significant promise in the field of thermal imaging applications, primarily due to its unique ability to provide comprehensive two-dimensional spectral data distributions without the need for any form of scanning. This paper focuses on the development of an accessible basic design concept and a method for estimating temperature maps using a four-channel spectral imaging system. The research examines key design considerations and establishes a workflow for data correction and processing. It involves preliminary camera calibration procedures, which are essential for accurately assessing and compensating for the characteristic properties of optical elements and image sensors. The developed method is validated through testing using a blackbody source, demonstrating a mean relative temperature error of 1%. Practical application of the method is demonstrated through temperature mapping of a tungsten lamp filament. Experiments demonstrated the capability of the developed multispectral camera to detect and visualize non-uniform temperature distributions and localized temperature deviations with sufficient spatial resolution.
format Article
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institution Kabale University
issn 2313-433X
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publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Journal of Imaging
spelling doaj-art-e697e6bd72ab419cb16abf6f75d71f032025-08-20T03:27:29ZengMDPI AGJournal of Imaging2313-433X2025-05-0111617610.3390/jimaging11060176Four-Wavelength Thermal Imaging for High-Energy-Density Industrial ProcessesAlexey Bykov0Anastasia Zolotukhina1Mikhail Poliakov2Andrey Belykh3Roman Asyutin4Anastasiia Korneeva5Vladislav Batshev6Demid Khokhlov7Scientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaScientific and Technological Centre of Unique Instrumentation, Russian Academy of Sciences, 15 Butlerova, 117342 Moscow, RussiaMultispectral imaging technology holds significant promise in the field of thermal imaging applications, primarily due to its unique ability to provide comprehensive two-dimensional spectral data distributions without the need for any form of scanning. This paper focuses on the development of an accessible basic design concept and a method for estimating temperature maps using a four-channel spectral imaging system. The research examines key design considerations and establishes a workflow for data correction and processing. It involves preliminary camera calibration procedures, which are essential for accurately assessing and compensating for the characteristic properties of optical elements and image sensors. The developed method is validated through testing using a blackbody source, demonstrating a mean relative temperature error of 1%. Practical application of the method is demonstrated through temperature mapping of a tungsten lamp filament. Experiments demonstrated the capability of the developed multispectral camera to detect and visualize non-uniform temperature distributions and localized temperature deviations with sufficient spatial resolution.https://www.mdpi.com/2313-433X/11/6/176high-energy density beam advanced machiningadditive manufacturingnon-destructive evaluationthermal imagingspectral imagingin situ monitoring
spellingShingle Alexey Bykov
Anastasia Zolotukhina
Mikhail Poliakov
Andrey Belykh
Roman Asyutin
Anastasiia Korneeva
Vladislav Batshev
Demid Khokhlov
Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
Journal of Imaging
high-energy density beam advanced machining
additive manufacturing
non-destructive evaluation
thermal imaging
spectral imaging
in situ monitoring
title Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
title_full Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
title_fullStr Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
title_full_unstemmed Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
title_short Four-Wavelength Thermal Imaging for High-Energy-Density Industrial Processes
title_sort four wavelength thermal imaging for high energy density industrial processes
topic high-energy density beam advanced machining
additive manufacturing
non-destructive evaluation
thermal imaging
spectral imaging
in situ monitoring
url https://www.mdpi.com/2313-433X/11/6/176
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