Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam

For additive manufactured parts, it is important to measure homogeneity and demonstrate representative parts can be printed faster while maintaining key mechanical properties. In this work, a multiscale characterization of microstructural and mechanical properties was carried out to gain a thorough...

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Main Authors: Huixing (Hannah) Zhang, Caitlin E. R. Green, Maria J. Lodeiro, Peter Woolliams, Ken P. Mingard, Antony T. Fry
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Alloys
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Online Access:https://www.mdpi.com/2674-063X/4/1/1
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author Huixing (Hannah) Zhang
Caitlin E. R. Green
Maria J. Lodeiro
Peter Woolliams
Ken P. Mingard
Antony T. Fry
author_facet Huixing (Hannah) Zhang
Caitlin E. R. Green
Maria J. Lodeiro
Peter Woolliams
Ken P. Mingard
Antony T. Fry
author_sort Huixing (Hannah) Zhang
collection DOAJ
description For additive manufactured parts, it is important to measure homogeneity and demonstrate representative parts can be printed faster while maintaining key mechanical properties. In this work, a multiscale characterization of microstructural and mechanical properties was carried out to gain a thorough understanding of a range of powder bed fusion-laser beam (PBF-LB)-manufactured Scalmalloy for future optimization of the processing parameters. The relationship between microstructure, including porosity, grain structure, and precipitates, and mechanical properties, is investigated. The stress-relieved samples were characterized mainly using scanning electron microscopy (SEM) suite, uniaxial tensile tests and nanoindentation. The results show the multiple strengthening mechanisms in Scalmalloy, including solid solution strengthening, grain size, precipitates and dislocations strengthening, demonstrated through a combination of the nanoindentation measurements with microstructural analysis at the local scale. The current work suggests potential mechanisms for further improvement of the strength and ductility in PBF-LB-Scalmalloy.
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publishDate 2024-12-01
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series Alloys
spelling doaj-art-e65b9bde025d4887a422bf76c569a3bc2025-08-20T02:41:44ZengMDPI AGAlloys2674-063X2024-12-0141110.3390/alloys4010001Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser BeamHuixing (Hannah) Zhang0Caitlin E. R. Green1Maria J. Lodeiro2Peter Woolliams3Ken P. Mingard4Antony T. Fry5National Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKNational Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKNational Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKNational Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKNational Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKNational Physical Laboratory, Hampton Road, Teddington, Middlesex TW11 0LW, UKFor additive manufactured parts, it is important to measure homogeneity and demonstrate representative parts can be printed faster while maintaining key mechanical properties. In this work, a multiscale characterization of microstructural and mechanical properties was carried out to gain a thorough understanding of a range of powder bed fusion-laser beam (PBF-LB)-manufactured Scalmalloy for future optimization of the processing parameters. The relationship between microstructure, including porosity, grain structure, and precipitates, and mechanical properties, is investigated. The stress-relieved samples were characterized mainly using scanning electron microscopy (SEM) suite, uniaxial tensile tests and nanoindentation. The results show the multiple strengthening mechanisms in Scalmalloy, including solid solution strengthening, grain size, precipitates and dislocations strengthening, demonstrated through a combination of the nanoindentation measurements with microstructural analysis at the local scale. The current work suggests potential mechanisms for further improvement of the strength and ductility in PBF-LB-Scalmalloy.https://www.mdpi.com/2674-063X/4/1/1Scalmalloypowder bed fusion-laser beam
spellingShingle Huixing (Hannah) Zhang
Caitlin E. R. Green
Maria J. Lodeiro
Peter Woolliams
Ken P. Mingard
Antony T. Fry
Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
Alloys
Scalmalloy
powder bed fusion-laser beam
title Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
title_full Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
title_fullStr Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
title_full_unstemmed Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
title_short Effect of Microstructure on Multiscale Mechanical Properties of Scalmalloy Produced by Powder Bed Fusion-Laser Beam
title_sort effect of microstructure on multiscale mechanical properties of scalmalloy produced by powder bed fusion laser beam
topic Scalmalloy
powder bed fusion-laser beam
url https://www.mdpi.com/2674-063X/4/1/1
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AT mariajlodeiro effectofmicrostructureonmultiscalemechanicalpropertiesofscalmalloyproducedbypowderbedfusionlaserbeam
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