Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water

This study investigates the metastable pitting corrosion behavior and passive film characteristics of metallurgically clad pipe (MCP) 825 within simulated oilfield produced water. Electrochemical testing and microstructural examination were employed to assess the corrosion behavior. The results reve...

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Main Authors: Anqing Fu, Chunsheng Wu, Kai Li, Wensheng Li, Xuanpeng Li, Hang Su, Zihan Chen, Chengxian Yin, Zhengyi Xu
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424026073
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author Anqing Fu
Chunsheng Wu
Kai Li
Wensheng Li
Xuanpeng Li
Hang Su
Zihan Chen
Chengxian Yin
Zhengyi Xu
author_facet Anqing Fu
Chunsheng Wu
Kai Li
Wensheng Li
Xuanpeng Li
Hang Su
Zihan Chen
Chengxian Yin
Zhengyi Xu
author_sort Anqing Fu
collection DOAJ
description This study investigates the metastable pitting corrosion behavior and passive film characteristics of metallurgically clad pipe (MCP) 825 within simulated oilfield produced water. Electrochemical testing and microstructural examination were employed to assess the corrosion behavior. The results revealed a narrowing of the passivation region and an increased frequency of metastable pitting nucleation. These phenomena are attributed to the enlarged grain size and the proliferation of precipitate phases within the MCP 825. X-ray photoelectron spectroscopy analysis unveiled a decreased fraction of Cr3+ and Fe3+ ox in the passive film. Additionally, an elevated concentration of vacancies and a rapid vacancy diffusion rate were observed, leading to diminished defect performance as indicated by Mott-Schottky (M − S) and electrochemical impedance spectroscopy (EIS) results.
format Article
id doaj-art-e6561750fde64029aa814855aa100b23
institution OA Journals
issn 2238-7854
language English
publishDate 2024-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-e6561750fde64029aa814855aa100b232025-08-20T02:35:31ZengElsevierJournal of Materials Research and Technology2238-78542024-11-01336831684110.1016/j.jmrt.2024.11.079Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced waterAnqing Fu0Chunsheng Wu1Kai Li2Wensheng Li3Xuanpeng Li4Hang Su5Zihan Chen6Chengxian Yin7Zhengyi Xu8State Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, China; Corresponding author.National Engineering Laboratory of Low Permeability Oil-gas Field Exploration and Development, Xi'an, 710018, China; Oil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi'an, 710018, ChinaNational Engineering Laboratory of Low Permeability Oil-gas Field Exploration and Development, Xi'an, 710018, China; Oil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi'an, 710018, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, ChinaState Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, China; International Joint Laboratory of Advanced Bulk Nanomaterials for Innovative Applications, Harbin Engineering University, Harbin, 150001, China; Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Harbin, 150001, China; Corresponding author. State Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi'an, 710077, China.This study investigates the metastable pitting corrosion behavior and passive film characteristics of metallurgically clad pipe (MCP) 825 within simulated oilfield produced water. Electrochemical testing and microstructural examination were employed to assess the corrosion behavior. The results revealed a narrowing of the passivation region and an increased frequency of metastable pitting nucleation. These phenomena are attributed to the enlarged grain size and the proliferation of precipitate phases within the MCP 825. X-ray photoelectron spectroscopy analysis unveiled a decreased fraction of Cr3+ and Fe3+ ox in the passive film. Additionally, an elevated concentration of vacancies and a rapid vacancy diffusion rate were observed, leading to diminished defect performance as indicated by Mott-Schottky (M − S) and electrochemical impedance spectroscopy (EIS) results.http://www.sciencedirect.com/science/article/pii/S2238785424026073Incoloy 825Metallurgically clad pipeCorrosion behaviorMetastable pitting corrosionPassive film
spellingShingle Anqing Fu
Chunsheng Wu
Kai Li
Wensheng Li
Xuanpeng Li
Hang Su
Zihan Chen
Chengxian Yin
Zhengyi Xu
Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
Journal of Materials Research and Technology
Incoloy 825
Metallurgically clad pipe
Corrosion behavior
Metastable pitting corrosion
Passive film
title Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
title_full Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
title_fullStr Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
title_full_unstemmed Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
title_short Metastable pitting corrosion behavior of the Incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
title_sort metastable pitting corrosion behavior of the incoloy 825 liner of metallurgically clad pipe in simulated oilfield produced water
topic Incoloy 825
Metallurgically clad pipe
Corrosion behavior
Metastable pitting corrosion
Passive film
url http://www.sciencedirect.com/science/article/pii/S2238785424026073
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