Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion

M2 high-speed steel (HSS) is a crucial raw material for the manufacturing of high-performance precision cutting tools. Additive manufacturing technology, such as electron beam powder bed fusion (EB-PBF), enables the short-flow and high-efficiency fabrication of tools with complex structures, present...

Full description

Saved in:
Bibliographic Details
Main Authors: Yingkang Wei, Yufeng Zhang, Xin Chu, Shufeng Yang, Jianyong Wang, Wenpeng Jia, Jilei Zhu, Shifeng Liu
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425006842
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850209062371721216
author Yingkang Wei
Yufeng Zhang
Xin Chu
Shufeng Yang
Jianyong Wang
Wenpeng Jia
Jilei Zhu
Shifeng Liu
author_facet Yingkang Wei
Yufeng Zhang
Xin Chu
Shufeng Yang
Jianyong Wang
Wenpeng Jia
Jilei Zhu
Shifeng Liu
author_sort Yingkang Wei
collection DOAJ
description M2 high-speed steel (HSS) is a crucial raw material for the manufacturing of high-performance precision cutting tools. Additive manufacturing technology, such as electron beam powder bed fusion (EB-PBF), enables the short-flow and high-efficiency fabrication of tools with complex structures, presenting promising development prospects. This study investigated the microstructural evolution and hardness variation of EB-PBF fabricated M2 HSS under simulated tool service conditions (500–600 °C, 1–3 cycles, 1 h per cycle). After service, the grain structure of the samples was further refined from 2.67 μm to 1.27–1.49 μm, accompanied by intensified precipitation of intracrystalline fine carbides, while the hardness remained between 61 and 66.1 HRC. Compared to the wrought bulk counterpart (quenched and tempered), the material exhibits a maximum improvement of 14 % in red hardness and 10.5 % in wear resistance.
format Article
id doaj-art-e638006aba1c4ffeaed9a76929f93ed9
institution OA Journals
issn 2238-7854
language English
publishDate 2025-05-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-e638006aba1c4ffeaed9a76929f93ed92025-08-20T02:10:06ZengElsevierJournal of Materials Research and Technology2238-78542025-05-01361562157110.1016/j.jmrt.2025.03.174Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusionYingkang Wei0Yufeng Zhang1Xin Chu2Shufeng Yang3Jianyong Wang4Wenpeng Jia5Jilei Zhu6Shifeng Liu7School of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR ChinaSchool of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR ChinaNational Engineering Laboratory of Modern Materials Surface Engineering Technology, Guangdong Provincial Key Laboratory of Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of Sciences, Guangzhou, Guangdong, 510651, PR ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing, 100083, PR ChinaSchool of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR ChinaSchool of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR ChinaSchool of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR ChinaSchool of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, Shaanxi, 710055, PR China; Corresponding author.M2 high-speed steel (HSS) is a crucial raw material for the manufacturing of high-performance precision cutting tools. Additive manufacturing technology, such as electron beam powder bed fusion (EB-PBF), enables the short-flow and high-efficiency fabrication of tools with complex structures, presenting promising development prospects. This study investigated the microstructural evolution and hardness variation of EB-PBF fabricated M2 HSS under simulated tool service conditions (500–600 °C, 1–3 cycles, 1 h per cycle). After service, the grain structure of the samples was further refined from 2.67 μm to 1.27–1.49 μm, accompanied by intensified precipitation of intracrystalline fine carbides, while the hardness remained between 61 and 66.1 HRC. Compared to the wrought bulk counterpart (quenched and tempered), the material exhibits a maximum improvement of 14 % in red hardness and 10.5 % in wear resistance.http://www.sciencedirect.com/science/article/pii/S2238785425006842Electron beam powder bed fusionHigh-speed steelMicrostructureCarbideRed hardness
spellingShingle Yingkang Wei
Yufeng Zhang
Xin Chu
Shufeng Yang
Jianyong Wang
Wenpeng Jia
Jilei Zhu
Shifeng Liu
Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
Journal of Materials Research and Technology
Electron beam powder bed fusion
High-speed steel
Microstructure
Carbide
Red hardness
title Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
title_full Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
title_fullStr Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
title_full_unstemmed Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
title_short Enhanced red hardness through fine carbides in M2 high-speed steel fabricated via electron beam powder bed fusion
title_sort enhanced red hardness through fine carbides in m2 high speed steel fabricated via electron beam powder bed fusion
topic Electron beam powder bed fusion
High-speed steel
Microstructure
Carbide
Red hardness
url http://www.sciencedirect.com/science/article/pii/S2238785425006842
work_keys_str_mv AT yingkangwei enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT yufengzhang enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT xinchu enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT shufengyang enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT jianyongwang enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT wenpengjia enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT jileizhu enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion
AT shifengliu enhancedredhardnessthroughfinecarbidesinm2highspeedsteelfabricatedviaelectronbeampowderbedfusion