Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine

Regarding the failure of a certain type of unmanned aerial vehicle (UAV) crashing due to abnormal engine shutdown during its flight, in order to determine the cause of the failure, studies encompassing data analysis, fault localization, mechanism analysis, and fault reproduction are carried out arou...

Full description

Saved in:
Bibliographic Details
Main Author: Su Baoquan, Zhou Deyuan, He Jie
Format: Article
Language:zho
Published: Editorial Office of Aero Weaponry 2025-06-01
Series:Hangkong bingqi
Subjects:
Online Access:https://www.aeroweaponry.avic.com/fileup/1673-5048/PDF/2024-0212.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849689699343400960
author Su Baoquan, Zhou Deyuan, He Jie
author_facet Su Baoquan, Zhou Deyuan, He Jie
author_sort Su Baoquan, Zhou Deyuan, He Jie
collection DOAJ
description Regarding the failure of a certain type of unmanned aerial vehicle (UAV) crashing due to abnormal engine shutdown during its flight, in order to determine the cause of the failure, studies encompassing data analysis, fault localization, mechanism analysis, and fault reproduction are carried out around the engine body, fuel system, and engine control system. The results indicated that because of the considerable difference in thermal expansion coefficients among materials, the voltage regulator diode in the engine ignition control box experienced fatigue cracking at the welding part between the internal chip and the molybdenum column under the tensile stress of high-temperature epoxy resin, generating a gap. This resulted in the failure of the thyristor to open during the discharge process, preventing the high-voltage coil from generating voltage, causing ignition failure and resulting in a decrease in engine speed and subsequent shutdown. Finally, solutions are proposed, effectively addressing the practical problem and providing technical support for the performance testing of this type of UAV and the efficiency evaluation of the engine.
format Article
id doaj-art-e635b03c7bf443cd957813c2a1bee89b
institution DOAJ
issn 1673-5048
language zho
publishDate 2025-06-01
publisher Editorial Office of Aero Weaponry
record_format Article
series Hangkong bingqi
spelling doaj-art-e635b03c7bf443cd957813c2a1bee89b2025-08-20T03:21:32ZzhoEditorial Office of Aero WeaponryHangkong bingqi1673-50482025-06-0132310811410.12132/ISSN.1673-5048.2024.0212Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-EngineSu Baoquan, Zhou Deyuan, He Jie01. CNAD Xi'an Power Control Technology Co., Xi'an 710077, China;2. China Huayin Arms Test Center, Weinan 714200, ChinaRegarding the failure of a certain type of unmanned aerial vehicle (UAV) crashing due to abnormal engine shutdown during its flight, in order to determine the cause of the failure, studies encompassing data analysis, fault localization, mechanism analysis, and fault reproduction are carried out around the engine body, fuel system, and engine control system. The results indicated that because of the considerable difference in thermal expansion coefficients among materials, the voltage regulator diode in the engine ignition control box experienced fatigue cracking at the welding part between the internal chip and the molybdenum column under the tensile stress of high-temperature epoxy resin, generating a gap. This resulted in the failure of the thyristor to open during the discharge process, preventing the high-voltage coil from generating voltage, causing ignition failure and resulting in a decrease in engine speed and subsequent shutdown. Finally, solutions are proposed, effectively addressing the practical problem and providing technical support for the performance testing of this type of UAV and the efficiency evaluation of the engine.https://www.aeroweaponry.avic.com/fileup/1673-5048/PDF/2024-0212.pdf|aero-engine|failure analysis|in-flight shutdown|control box|ignitor
spellingShingle Su Baoquan, Zhou Deyuan, He Jie
Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
Hangkong bingqi
|aero-engine|failure analysis|in-flight shutdown|control box|ignitor
title Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
title_full Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
title_fullStr Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
title_full_unstemmed Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
title_short Failure Analysis and Mechanism Research of Abnormal Stopping of a Certain Type of Aero-Engine
title_sort failure analysis and mechanism research of abnormal stopping of a certain type of aero engine
topic |aero-engine|failure analysis|in-flight shutdown|control box|ignitor
url https://www.aeroweaponry.avic.com/fileup/1673-5048/PDF/2024-0212.pdf
work_keys_str_mv AT subaoquanzhoudeyuanhejie failureanalysisandmechanismresearchofabnormalstoppingofacertaintypeofaeroengine