Machine tool FEM model correction assisted by dynamic evolution sequence

Abstract In the simulation analysis of large-scale industrial instruments such as machine tools, in order to ensure simulation accuracy, model parameter correction is necessary. This research presents a machine tool model correction method assisted by the dynamic evolution sequence (DES). The method...

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Main Authors: Weihao Lin, Peng Zhong, Xindi Wei, Li Zhu, Xuanlong Wu
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-03058-9
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author Weihao Lin
Peng Zhong
Xindi Wei
Li Zhu
Xuanlong Wu
author_facet Weihao Lin
Peng Zhong
Xindi Wei
Li Zhu
Xuanlong Wu
author_sort Weihao Lin
collection DOAJ
description Abstract In the simulation analysis of large-scale industrial instruments such as machine tools, in order to ensure simulation accuracy, model parameter correction is necessary. This research presents a machine tool model correction method assisted by the dynamic evolution sequence (DES). The method first introduces a dynamic evolution method to generate a uniformly distributed sequence, replacing the traditional sequence used in Kriging surrogate models, and constructing a more accurate Kriging surrogate model for machine tools. Moreover, replacing the random sequence with a dynamic evolution sequence enhances the search space coverage of the heterogeneous comprehensive learning particle swarm optimization (HCLPSO) algorithm. The results of numerical examples demonstrate that the finite element model, corrected using the proposed method, accurately predicts the true displacement responses of the machine tool. This method offers a new solution for addressing large-scale machine tool static model correction problems.
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issn 2045-2322
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publishDate 2025-05-01
publisher Nature Portfolio
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spelling doaj-art-e58fc707b49f42ea95e9b3d04fba26032025-08-20T02:03:31ZengNature PortfolioScientific Reports2045-23222025-05-0115111410.1038/s41598-025-03058-9Machine tool FEM model correction assisted by dynamic evolution sequenceWeihao Lin0Peng Zhong1Xindi Wei2Li Zhu3Xuanlong Wu4State Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment, School of Mechanics and Aerospace Engineering, Dalian University of TechnologyState Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment, School of Mechanics and Aerospace Engineering, Dalian University of TechnologyState Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment, School of Mechanics and Aerospace Engineering, Dalian University of TechnologyState Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment, School of Mechanics and Aerospace Engineering, Dalian University of TechnologyState Key Laboratory of Structural Analysis, Optimization and CAE Software for Industrial Equipment, School of Mechanics and Aerospace Engineering, Dalian University of TechnologyAbstract In the simulation analysis of large-scale industrial instruments such as machine tools, in order to ensure simulation accuracy, model parameter correction is necessary. This research presents a machine tool model correction method assisted by the dynamic evolution sequence (DES). The method first introduces a dynamic evolution method to generate a uniformly distributed sequence, replacing the traditional sequence used in Kriging surrogate models, and constructing a more accurate Kriging surrogate model for machine tools. Moreover, replacing the random sequence with a dynamic evolution sequence enhances the search space coverage of the heterogeneous comprehensive learning particle swarm optimization (HCLPSO) algorithm. The results of numerical examples demonstrate that the finite element model, corrected using the proposed method, accurately predicts the true displacement responses of the machine tool. This method offers a new solution for addressing large-scale machine tool static model correction problems.https://doi.org/10.1038/s41598-025-03058-9Machine tool FEM modelModel correctionKriging surrogate modelsHeterogeneous comprehensive learning particle swarm optimizationDynamic evolutionLow-discrepancy sequence
spellingShingle Weihao Lin
Peng Zhong
Xindi Wei
Li Zhu
Xuanlong Wu
Machine tool FEM model correction assisted by dynamic evolution sequence
Scientific Reports
Machine tool FEM model
Model correction
Kriging surrogate models
Heterogeneous comprehensive learning particle swarm optimization
Dynamic evolution
Low-discrepancy sequence
title Machine tool FEM model correction assisted by dynamic evolution sequence
title_full Machine tool FEM model correction assisted by dynamic evolution sequence
title_fullStr Machine tool FEM model correction assisted by dynamic evolution sequence
title_full_unstemmed Machine tool FEM model correction assisted by dynamic evolution sequence
title_short Machine tool FEM model correction assisted by dynamic evolution sequence
title_sort machine tool fem model correction assisted by dynamic evolution sequence
topic Machine tool FEM model
Model correction
Kriging surrogate models
Heterogeneous comprehensive learning particle swarm optimization
Dynamic evolution
Low-discrepancy sequence
url https://doi.org/10.1038/s41598-025-03058-9
work_keys_str_mv AT weihaolin machinetoolfemmodelcorrectionassistedbydynamicevolutionsequence
AT pengzhong machinetoolfemmodelcorrectionassistedbydynamicevolutionsequence
AT xindiwei machinetoolfemmodelcorrectionassistedbydynamicevolutionsequence
AT lizhu machinetoolfemmodelcorrectionassistedbydynamicevolutionsequence
AT xuanlongwu machinetoolfemmodelcorrectionassistedbydynamicevolutionsequence