A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors

Abstract Metal-Assisted Chemical Etching (MACE) is a technique for precisely forming nanostructures on semiconductor substrates, and it is actively researched in various fields such as electronic devices, optoelectronic devices, energy storage, and conversion systems. This process offers economic ef...

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Main Authors: Kibum Jung, Jungchul Lee
Format: Article
Language:English
Published: SpringerOpen 2024-12-01
Series:Micro and Nano Systems Letters
Subjects:
Online Access:https://doi.org/10.1186/s40486-024-00217-x
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author Kibum Jung
Jungchul Lee
author_facet Kibum Jung
Jungchul Lee
author_sort Kibum Jung
collection DOAJ
description Abstract Metal-Assisted Chemical Etching (MACE) is a technique for precisely forming nanostructures on semiconductor substrates, and it is actively researched in various fields such as electronic devices, optoelectronic devices, energy storage, and conversion systems. This process offers economic efficiency and effectiveness because it can be performed in a simple chemical laboratory environment without the need for expensive equipment. Particularly, MACE is recognized as an excellent technology for forming various nanostructures due to its advantage of precisely controlling the shape, size, and orientation of nanostructures compared to traditional etching techniques. MACE operates by inducing electrochemical reactions using a metal catalyst, selectively etching the semiconductor surface in a mixed solution of hydrofluoric acid (HF) and hydrogen peroxide ( $$\hbox {H}_2\hbox {O}_2$$ H 2 O 2 ). The metal catalyst reacts with the oxidant to generate holes, which are injected into the semiconductor substrate to promote oxidation reactions. The oxidized material is then dissolved by HF, progressing the etching process. Precise nanostructures are formed only in the areas with the metal catalyst, and the etching results vary depending on the type, thickness, and deposition method of the catalyst. In this study, we comprehensively review the mechanism of the MACE process, the patterns of nanostructure formation according to the characteristics of catalysts and substrates, and the influence of process variables. We also analyze application cases of MACE in various semiconductor substrates such as silicon (Si), germanium (Ge), indium phosphide (InP), and gallium arsenide (GaAs), and examine the latest research trends and applications utilizing MACE. Nanostructures formed through MACE have the potential to maximize the performance of next-generation semiconductor and optoelectronic devices, and research in this area is expected to greatly contribute to the future development of the semiconductor industry.
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spelling doaj-art-e58a78c1d6b74de7b28592e8081d51022025-08-20T02:37:57ZengSpringerOpenMicro and Nano Systems Letters2213-96212024-12-0112112110.1186/s40486-024-00217-xA review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductorsKibum Jung0Jungchul Lee1Department of Mechanical Engineering, Korea Advanced Institute of Science and TechnologyDepartment of Mechanical Engineering, Korea Advanced Institute of Science and TechnologyAbstract Metal-Assisted Chemical Etching (MACE) is a technique for precisely forming nanostructures on semiconductor substrates, and it is actively researched in various fields such as electronic devices, optoelectronic devices, energy storage, and conversion systems. This process offers economic efficiency and effectiveness because it can be performed in a simple chemical laboratory environment without the need for expensive equipment. Particularly, MACE is recognized as an excellent technology for forming various nanostructures due to its advantage of precisely controlling the shape, size, and orientation of nanostructures compared to traditional etching techniques. MACE operates by inducing electrochemical reactions using a metal catalyst, selectively etching the semiconductor surface in a mixed solution of hydrofluoric acid (HF) and hydrogen peroxide ( $$\hbox {H}_2\hbox {O}_2$$ H 2 O 2 ). The metal catalyst reacts with the oxidant to generate holes, which are injected into the semiconductor substrate to promote oxidation reactions. The oxidized material is then dissolved by HF, progressing the etching process. Precise nanostructures are formed only in the areas with the metal catalyst, and the etching results vary depending on the type, thickness, and deposition method of the catalyst. In this study, we comprehensively review the mechanism of the MACE process, the patterns of nanostructure formation according to the characteristics of catalysts and substrates, and the influence of process variables. We also analyze application cases of MACE in various semiconductor substrates such as silicon (Si), germanium (Ge), indium phosphide (InP), and gallium arsenide (GaAs), and examine the latest research trends and applications utilizing MACE. Nanostructures formed through MACE have the potential to maximize the performance of next-generation semiconductor and optoelectronic devices, and research in this area is expected to greatly contribute to the future development of the semiconductor industry.https://doi.org/10.1186/s40486-024-00217-xMetal-assisted chemical etchingSemiconductorsNanostructuresNanowiresSiliconGermanium
spellingShingle Kibum Jung
Jungchul Lee
A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
Micro and Nano Systems Letters
Metal-assisted chemical etching
Semiconductors
Nanostructures
Nanowires
Silicon
Germanium
title A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
title_full A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
title_fullStr A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
title_full_unstemmed A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
title_short A review of the mechanism and optimization of metal-assisted chemical etching and applications in semiconductors
title_sort review of the mechanism and optimization of metal assisted chemical etching and applications in semiconductors
topic Metal-assisted chemical etching
Semiconductors
Nanostructures
Nanowires
Silicon
Germanium
url https://doi.org/10.1186/s40486-024-00217-x
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AT kibumjung reviewofthemechanismandoptimizationofmetalassistedchemicaletchingandapplicationsinsemiconductors
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