X-ray Computed Microtomography for the Inspection of Flexible Risers

The integrity of flexible risers, essential for transporting oil from wells to platforms, is often compromised by residual gases such as CO2 and H2S, which cause fatigue through corrosion. The marine environment, with its bending loads, radial forces, and internal and external pressures, intensifies...

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Main Authors: Adriana José da Penha Moreira, O. M. O. Araújo, A. S. Machado, R. T. Lopes, D. F. Oliveira
Format: Article
Language:English
Published: Brazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR) 2025-02-01
Series:Brazilian Journal of Radiation Sciences
Subjects:
Online Access:https://bjrs.org.br/revista/index.php/REVISTA/article/view/2629
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author Adriana José da Penha Moreira
O. M. O. Araújo
A. S. Machado
R. T. Lopes
D. F. Oliveira
author_facet Adriana José da Penha Moreira
O. M. O. Araújo
A. S. Machado
R. T. Lopes
D. F. Oliveira
author_sort Adriana José da Penha Moreira
collection DOAJ
description The integrity of flexible risers, essential for transporting oil from wells to platforms, is often compromised by residual gases such as CO2 and H2S, which cause fatigue through corrosion. The marine environment, with its bending loads, radial forces, and internal and external pressures, intensifies this process, requiring continuous monitoring and maintenance to prevent the degradation of the metallic layers. Flexible risers are composed of polymeric and metallic barriers, each with specific functions to ensure flexibility and pressure resistance. However, the rupture of wires in the tensile armor layers, often initiated by manufacturing defects, represents a significant failure mechanism. A gap has been identified in current inspection methods, which are intrusive or have limited sensitivity in some regions of the risers. To address this issue, the use of X-ray Computed Microtomography (microCT) is proposed as a non-invasive technique to detect microcracks in the layers of flexible risers. In this study, a section of flexible riser 440 mm in length and 155 mm in diameter was scanned by the Phoenix V|tome|x M/Waygate Technologies microtomograph, which has a 500 W range microfocus tube and a GE PXR250RT detector with a pixel size of 200 µm. Subsequently, the projections were reconstructed, and the images were analyzed in specialized software. The results showed defects along all layers of the riser. The application of microCT to enhance defect detection is suggested, which could contribute to safer and more reliable offshore oil and gas operations.
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publisher Brazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR)
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spelling doaj-art-e54f856a95064a8ab88d3078390f2b462025-08-20T03:51:19ZengBrazilian Radiation Protection Society (Sociedade Brasileira de Proteção Radiológica, SBPR)Brazilian Journal of Radiation Sciences2319-06122025-02-01124A (Suppl.)10.15392/2319-0612.2024.26292254X-ray Computed Microtomography for the Inspection of Flexible RisersAdriana José da Penha Moreira0https://orcid.org/0000-0001-5906-5501O. M. O. Araújo1A. S. Machado2R. T. Lopes3D. F. Oliveira4Universidade Federal do Rio de Janeiro - UFRJNuclear Instrumentation Laboratory/PEN/COPPE, Federal University of Rio de JaneiroNuclear Instrumentation Laboratory/PEN/COPPE, Federal University of Rio de JaneiroNuclear Instrumentation Laboratory/PEN/COPPE, Federal University of Rio de JaneiroNuclear Instrumentation Laboratory/PEN/COPPE, Federal University of Rio de JaneiroThe integrity of flexible risers, essential for transporting oil from wells to platforms, is often compromised by residual gases such as CO2 and H2S, which cause fatigue through corrosion. The marine environment, with its bending loads, radial forces, and internal and external pressures, intensifies this process, requiring continuous monitoring and maintenance to prevent the degradation of the metallic layers. Flexible risers are composed of polymeric and metallic barriers, each with specific functions to ensure flexibility and pressure resistance. However, the rupture of wires in the tensile armor layers, often initiated by manufacturing defects, represents a significant failure mechanism. A gap has been identified in current inspection methods, which are intrusive or have limited sensitivity in some regions of the risers. To address this issue, the use of X-ray Computed Microtomography (microCT) is proposed as a non-invasive technique to detect microcracks in the layers of flexible risers. In this study, a section of flexible riser 440 mm in length and 155 mm in diameter was scanned by the Phoenix V|tome|x M/Waygate Technologies microtomograph, which has a 500 W range microfocus tube and a GE PXR250RT detector with a pixel size of 200 µm. Subsequently, the projections were reconstructed, and the images were analyzed in specialized software. The results showed defects along all layers of the riser. The application of microCT to enhance defect detection is suggested, which could contribute to safer and more reliable offshore oil and gas operations. https://bjrs.org.br/revista/index.php/REVISTA/article/view/2629computed microtomographyflexible riser inspectionX-ray imageOffshore structure monitoring
spellingShingle Adriana José da Penha Moreira
O. M. O. Araújo
A. S. Machado
R. T. Lopes
D. F. Oliveira
X-ray Computed Microtomography for the Inspection of Flexible Risers
Brazilian Journal of Radiation Sciences
computed microtomography
flexible riser inspection
X-ray image
Offshore structure monitoring
title X-ray Computed Microtomography for the Inspection of Flexible Risers
title_full X-ray Computed Microtomography for the Inspection of Flexible Risers
title_fullStr X-ray Computed Microtomography for the Inspection of Flexible Risers
title_full_unstemmed X-ray Computed Microtomography for the Inspection of Flexible Risers
title_short X-ray Computed Microtomography for the Inspection of Flexible Risers
title_sort x ray computed microtomography for the inspection of flexible risers
topic computed microtomography
flexible riser inspection
X-ray image
Offshore structure monitoring
url https://bjrs.org.br/revista/index.php/REVISTA/article/view/2629
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