Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development

In recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons...

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Main Authors: Gonzalo Hernández-López, Laura Leticia Barrera-Necha, Silvia Bautista-Baños, Mónica Hernández-López, Odilia Pérez-Camacho, José Jesús Benítez-Jiménez, José Luis Acosta-Rodríguez, Zormy Nacary Correa-Pacheco
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Foods
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Online Access:https://www.mdpi.com/2304-8158/14/11/1991
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author Gonzalo Hernández-López
Laura Leticia Barrera-Necha
Silvia Bautista-Baños
Mónica Hernández-López
Odilia Pérez-Camacho
José Jesús Benítez-Jiménez
José Luis Acosta-Rodríguez
Zormy Nacary Correa-Pacheco
author_facet Gonzalo Hernández-López
Laura Leticia Barrera-Necha
Silvia Bautista-Baños
Mónica Hernández-López
Odilia Pérez-Camacho
José Jesús Benítez-Jiménez
José Luis Acosta-Rodríguez
Zormy Nacary Correa-Pacheco
author_sort Gonzalo Hernández-López
collection DOAJ
description In recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons through the extrusion process. Extracted green coffee bean oil (CO) was used as a plasticizer, and CP was used as a filler with and without functionalization. A solution of chitosan nanoparticles (ChNp) as a coating was applied to the ribbons. For the raw material, proximal analysis of the CP showed cellulose and lignin contents of 53.09 ± 3.42% and 23.60 ± 1.74%, respectively. The morphology of the blends was observed via scanning electron microscopy (SEM). Thermogravimetric analysis (TGA) showed an increase in the ribbons’ thermal stability with the functionalization. The results of differential scanning calorimetry (DSC) revealed better miscibility for the functionalized samples. The mechanical properties showed that with CP incorporation into the blends and with the ChNp coating, the Young’s modulus and the tensile strength decreased with no significant changes in the elongation at break. This work highlights the potential of reusing different by-products from the coffee industry, such as coffee oil from green beans and coffee parchment as a filler, and incorporating them into PLA PBAT biodegradable polymer blend ribbons with a nanostructured antimicrobial coating based on chitosan for future applications in food packaging.
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spelling doaj-art-e53e4a1ce80547edad76c8d3130703702025-08-20T03:46:49ZengMDPI AGFoods2304-81582025-06-011411199110.3390/foods14111991Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging DevelopmentGonzalo Hernández-López0Laura Leticia Barrera-Necha1Silvia Bautista-Baños2Mónica Hernández-López3Odilia Pérez-Camacho4José Jesús Benítez-Jiménez5José Luis Acosta-Rodríguez6Zormy Nacary Correa-Pacheco7Centro de Desarrollo de Productos Bióticos, Instituto Politécnico Nacional, Carretera Yautepec-Jojutla km. 6, Calle CEPROBI No. 8. Col. San Isidro, Yautepec C.P. 62731, Morelos, MexicoCentro de Desarrollo de Productos Bióticos, Instituto Politécnico Nacional, Carretera Yautepec-Jojutla km. 6, Calle CEPROBI No. 8. Col. San Isidro, Yautepec C.P. 62731, Morelos, MexicoCentro de Desarrollo de Productos Bióticos, Instituto Politécnico Nacional, Carretera Yautepec-Jojutla km. 6, Calle CEPROBI No. 8. Col. San Isidro, Yautepec C.P. 62731, Morelos, MexicoCentro de Desarrollo de Productos Bióticos, Instituto Politécnico Nacional, Carretera Yautepec-Jojutla km. 6, Calle CEPROBI No. 8. Col. San Isidro, Yautepec C.P. 62731, Morelos, MexicoCentro de Investigación en Química Aplicada (CIQA), Blvd. Enrique Reyna No. 140, Col. San José de los Cerritos, Saltillo C.P. 25294, Coahuila, MexicoInstituto de Ciencia de Materiales de Sevilla, CSIC-Universidad de Sevilla, Avda. Américo Vespucio 49, Isla de la Cartuja, 41092 Sevilla, SpainCentro Interdisciplinario de Investigación para el Desarrollo Integral Regional, Unidad Sinaloa, Instituto Politécnico Nacional, Boulevard Juan de Dios Bátiz 250, Guasave C.P. 81049, Sinaloa, MexicoCentro de Desarrollo de Productos Bióticos, Instituto Politécnico Nacional, Carretera Yautepec-Jojutla km. 6, Calle CEPROBI No. 8. Col. San Isidro, Yautepec C.P. 62731, Morelos, MexicoIn recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons through the extrusion process. Extracted green coffee bean oil (CO) was used as a plasticizer, and CP was used as a filler with and without functionalization. A solution of chitosan nanoparticles (ChNp) as a coating was applied to the ribbons. For the raw material, proximal analysis of the CP showed cellulose and lignin contents of 53.09 ± 3.42% and 23.60 ± 1.74%, respectively. The morphology of the blends was observed via scanning electron microscopy (SEM). Thermogravimetric analysis (TGA) showed an increase in the ribbons’ thermal stability with the functionalization. The results of differential scanning calorimetry (DSC) revealed better miscibility for the functionalized samples. The mechanical properties showed that with CP incorporation into the blends and with the ChNp coating, the Young’s modulus and the tensile strength decreased with no significant changes in the elongation at break. This work highlights the potential of reusing different by-products from the coffee industry, such as coffee oil from green beans and coffee parchment as a filler, and incorporating them into PLA PBAT biodegradable polymer blend ribbons with a nanostructured antimicrobial coating based on chitosan for future applications in food packaging.https://www.mdpi.com/2304-8158/14/11/1991agricultural wastefunctionalizationnanoparticlescoffeechitosancoating
spellingShingle Gonzalo Hernández-López
Laura Leticia Barrera-Necha
Silvia Bautista-Baños
Mónica Hernández-López
Odilia Pérez-Camacho
José Jesús Benítez-Jiménez
José Luis Acosta-Rodríguez
Zormy Nacary Correa-Pacheco
Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
Foods
agricultural waste
functionalization
nanoparticles
coffee
chitosan
coating
title Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
title_full Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
title_fullStr Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
title_full_unstemmed Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
title_short Characterization of Coffee Waste-Based Biopolymer Composite Blends for Packaging Development
title_sort characterization of coffee waste based biopolymer composite blends for packaging development
topic agricultural waste
functionalization
nanoparticles
coffee
chitosan
coating
url https://www.mdpi.com/2304-8158/14/11/1991
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