Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment

Stabilization treatment is an effective way to improve the long-term corrosion resistance of low-Mg content (≤5 wt%) Al alloys due to the formation of discontinuous grain boundary β-Al3Mg2 precipitates. Increasing the Mg content can dramatically improve the strength of the alloy by Mg atom solid sol...

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Main Authors: Hongbin Wang, Zhen Zhang, Wang Liu, Tianxu Ji, Hongxiang Li, Di Zhang
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425016011
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author Hongbin Wang
Zhen Zhang
Wang Liu
Tianxu Ji
Hongxiang Li
Di Zhang
author_facet Hongbin Wang
Zhen Zhang
Wang Liu
Tianxu Ji
Hongxiang Li
Di Zhang
author_sort Hongbin Wang
collection DOAJ
description Stabilization treatment is an effective way to improve the long-term corrosion resistance of low-Mg content (≤5 wt%) Al alloys due to the formation of discontinuous grain boundary β-Al3Mg2 precipitates. Increasing the Mg content can dramatically improve the strength of the alloy by Mg atom solid solution. However, achieving long-term corrosion resistance of such high-Mg (>6 wt%) aluminum alloys still poses a serious challenge. In this study to solve the trade-off between strength and long-term corrosion resistance, a synergistic approach combining Zn microalloying with optimized stabilization treatment parameters is employed to improve the comprehensive performance of Al-7wt.%Mg alloy. The Zn-containing alloy demonstrates enhanced spheroidization of GBPs and reduced Mg content in the matrix, both contributing to superior sensitization annealing performance. Theoretical modeling incorporating grain boundary diffusion mechanism and phase-interface interactions confirms that Zn-containing alloys exhibit a significant reduction in grain boundary phase elongation rate during accelerated sensitization compared with Zn-free counterparts. This research provides critical guidance for developing corrosion-resistant high-Mg aluminum alloys in marine engineering applications.
format Article
id doaj-art-e4abce4b238542efb6a66f327493a437
institution OA Journals
issn 2238-7854
language English
publishDate 2025-07-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-e4abce4b238542efb6a66f327493a4372025-08-20T02:35:22ZengElsevierJournal of Materials Research and Technology2238-78542025-07-01372475248410.1016/j.jmrt.2025.06.179Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatmentHongbin Wang0Zhen Zhang1Wang Liu2Tianxu Ji3Hongxiang Li4Di Zhang5State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, ChinaState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing, 100083, China; Corresponding author.Stabilization treatment is an effective way to improve the long-term corrosion resistance of low-Mg content (≤5 wt%) Al alloys due to the formation of discontinuous grain boundary β-Al3Mg2 precipitates. Increasing the Mg content can dramatically improve the strength of the alloy by Mg atom solid solution. However, achieving long-term corrosion resistance of such high-Mg (>6 wt%) aluminum alloys still poses a serious challenge. In this study to solve the trade-off between strength and long-term corrosion resistance, a synergistic approach combining Zn microalloying with optimized stabilization treatment parameters is employed to improve the comprehensive performance of Al-7wt.%Mg alloy. The Zn-containing alloy demonstrates enhanced spheroidization of GBPs and reduced Mg content in the matrix, both contributing to superior sensitization annealing performance. Theoretical modeling incorporating grain boundary diffusion mechanism and phase-interface interactions confirms that Zn-containing alloys exhibit a significant reduction in grain boundary phase elongation rate during accelerated sensitization compared with Zn-free counterparts. This research provides critical guidance for developing corrosion-resistant high-Mg aluminum alloys in marine engineering applications.http://www.sciencedirect.com/science/article/pii/S2238785425016011Al–Mg alloyAccelerated sensitization annealingIntergranular corrosion resistanceDiffusion kinetics
spellingShingle Hongbin Wang
Zhen Zhang
Wang Liu
Tianxu Ji
Hongxiang Li
Di Zhang
Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
Journal of Materials Research and Technology
Al–Mg alloy
Accelerated sensitization annealing
Intergranular corrosion resistance
Diffusion kinetics
title Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
title_full Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
title_fullStr Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
title_full_unstemmed Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
title_short Enhancing long-term corrosion resistance of Zn modified high-Mg aluminum alloys through optimized stabilization treatment
title_sort enhancing long term corrosion resistance of zn modified high mg aluminum alloys through optimized stabilization treatment
topic Al–Mg alloy
Accelerated sensitization annealing
Intergranular corrosion resistance
Diffusion kinetics
url http://www.sciencedirect.com/science/article/pii/S2238785425016011
work_keys_str_mv AT hongbinwang enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment
AT zhenzhang enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment
AT wangliu enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment
AT tianxuji enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment
AT hongxiangli enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment
AT dizhang enhancinglongtermcorrosionresistanceofznmodifiedhighmgaluminumalloysthroughoptimizedstabilizationtreatment