Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms
Abrasion damage is a major cause of reduced service life in hydraulic structures such as bridge piers, dams, and hydroelectric stations. Ultra-High-Performance Concrete (UHPC) exhibits excellent abrasion resistance and has great potential for application in hydraulic engineering. However, the ASTM C...
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Elsevier
2025-01-01
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| Series: | Journal of Materials Research and Technology |
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| author | Xuan Qiu Jihui Zhao Zhong Li |
| author_facet | Xuan Qiu Jihui Zhao Zhong Li |
| author_sort | Xuan Qiu |
| collection | DOAJ |
| description | Abrasion damage is a major cause of reduced service life in hydraulic structures such as bridge piers, dams, and hydroelectric stations. Ultra-High-Performance Concrete (UHPC) exhibits excellent abrasion resistance and has great potential for application in hydraulic engineering. However, the ASTM C1138 operates at a rotational speed of 1200 RPM, resulting in low testing efficiency and prolonged duration, making it unsuitable for evaluating the abrasion resistance of UHPC. In this study, a high-speed underwater method with a rotational speed of 4800 RPM was utilized to test the abrasion resistance of UHPC. The wear characteristics of UHPC under high-speed water flow conditions were investigated using a 3D visualization quantitative method. Additionally, the abrasion mechanism of UHPC was analyzed using nanoindentation testing, SEM, and MIP techniques. The results show that the efficiency of the high-speed underwater method is 5.6–14.5 times higher than that of the traditional underwater method, allowing for rapid simulation of the long-term abrasion process and evolution of UHPC. Under high-speed water flow impact, UHPC undergoes a process that includes surface paste erosion, gradual rupture of voids, detachment of aggregates and matrix, and the interconnection of wear pits. The wear rate is a relatively accurate indicator of UHPC's abrasion resistance, while volume loss is more suitable for evaluating the abrasion resistance of steel fiber-reinforced UHPC. The 3D visualization quantitative method is an effective tool for analyzing wear distribution patterns. The abrasion resistance of UHPC is negatively correlated with ITZ thickness and porosity. |
| format | Article |
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| institution | DOAJ |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Elsevier |
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| spelling | doaj-art-e3dc64a158d1410d823ad7300d7a28e52025-08-20T02:46:29ZengElsevierJournal of Materials Research and Technology2238-78542025-01-013423324810.1016/j.jmrt.2024.11.267Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanismsXuan Qiu0Jihui Zhao1Zhong Li2School of Civil Engineering, Sun Yat-sen University & Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, ChinaSchool of Civil Engineering, Sun Yat-sen University & Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, China; Guangdong Provincial Key Laboratory of Marine Civil Engineering, Guangzhou, 510275, China; Corresponding author. School of Civil Engineering, Sun Yat-sen University & Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, China.School of Civil Engineering, Sun Yat-sen University & Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, ChinaAbrasion damage is a major cause of reduced service life in hydraulic structures such as bridge piers, dams, and hydroelectric stations. Ultra-High-Performance Concrete (UHPC) exhibits excellent abrasion resistance and has great potential for application in hydraulic engineering. However, the ASTM C1138 operates at a rotational speed of 1200 RPM, resulting in low testing efficiency and prolonged duration, making it unsuitable for evaluating the abrasion resistance of UHPC. In this study, a high-speed underwater method with a rotational speed of 4800 RPM was utilized to test the abrasion resistance of UHPC. The wear characteristics of UHPC under high-speed water flow conditions were investigated using a 3D visualization quantitative method. Additionally, the abrasion mechanism of UHPC was analyzed using nanoindentation testing, SEM, and MIP techniques. The results show that the efficiency of the high-speed underwater method is 5.6–14.5 times higher than that of the traditional underwater method, allowing for rapid simulation of the long-term abrasion process and evolution of UHPC. Under high-speed water flow impact, UHPC undergoes a process that includes surface paste erosion, gradual rupture of voids, detachment of aggregates and matrix, and the interconnection of wear pits. The wear rate is a relatively accurate indicator of UHPC's abrasion resistance, while volume loss is more suitable for evaluating the abrasion resistance of steel fiber-reinforced UHPC. The 3D visualization quantitative method is an effective tool for analyzing wear distribution patterns. The abrasion resistance of UHPC is negatively correlated with ITZ thickness and porosity.http://www.sciencedirect.com/science/article/pii/S2238785424027959UHPCHigh-speed underwater methodsAbrasion resistanceEvaluation indicatorsMicrostructure |
| spellingShingle | Xuan Qiu Jihui Zhao Zhong Li Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms Journal of Materials Research and Technology UHPC High-speed underwater methods Abrasion resistance Evaluation indicators Microstructure |
| title | Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms |
| title_full | Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms |
| title_fullStr | Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms |
| title_full_unstemmed | Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms |
| title_short | Abrasion resistant characteristics of UHPC based on high-speed underwater method: Efficiency, process, evaluation, and mechanisms |
| title_sort | abrasion resistant characteristics of uhpc based on high speed underwater method efficiency process evaluation and mechanisms |
| topic | UHPC High-speed underwater methods Abrasion resistance Evaluation indicators Microstructure |
| url | http://www.sciencedirect.com/science/article/pii/S2238785424027959 |
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