Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components

Spindle rotation accuracy is a critical factor in ensuring the precision and reliability of CNC machining systems. Even minor deviations in spindle rotation can lead to significant dimensional inaccuracies, surface defects, and increased tool wear, especially in high-speed machining. This study expl...

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Main Authors: Juraev Musurmon, Safarova Dildora, Urinov Nasillo, Akhmedova Khalima, Abdullayev Shokhjakhon
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/27/e3sconf_geotech2025_04012.pdf
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author Juraev Musurmon
Safarova Dildora
Urinov Nasillo
Akhmedova Khalima
Abdullayev Shokhjakhon
author_facet Juraev Musurmon
Safarova Dildora
Urinov Nasillo
Akhmedova Khalima
Abdullayev Shokhjakhon
author_sort Juraev Musurmon
collection DOAJ
description Spindle rotation accuracy is a critical factor in ensuring the precision and reliability of CNC machining systems. Even minor deviations in spindle rotation can lead to significant dimensional inaccuracies, surface defects, and increased tool wear, especially in high-speed machining. This study explores various techniques to optimize spindle performance and enhance rotational accuracy. A multidisciplinary approach was employed, combining advanced materials, dynamic analysis, precision measurement methods, and innovative design strategies. The integration of hydrostatic bearings, dynamic balancing, and advanced spindle housing designs significantly improved stability and precision. Additionally, the use of adaptive deep learning models for error prediction and correction, along with sophisticated measurement techniques like interference fringe analysis and thermal imaging, provided valuable insights into potential spindle misalignments and operational inefficiencies. The results demonstrate that optimizing feed rate, cutting speed, and spindle preload can reduce vibrations and improve machining outcomes.
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institution OA Journals
issn 2267-1242
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publishDate 2025-01-01
publisher EDP Sciences
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series E3S Web of Conferences
spelling doaj-art-e3ae79a0ed3e46d798b913d6c3e796112025-08-20T01:53:29ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016270401210.1051/e3sconf/202562704012e3sconf_geotech2025_04012Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit componentsJuraev Musurmon0Safarova Dildora1Urinov Nasillo2Akhmedova Khalima3Abdullayev Shokhjakhon4Almalyk Branch of Tashkent State Technical UniversityJizzakh State Pedagogical UniversityBukhara State Technical UniversityTermez State UniversityTashkent State Technical UniversitySpindle rotation accuracy is a critical factor in ensuring the precision and reliability of CNC machining systems. Even minor deviations in spindle rotation can lead to significant dimensional inaccuracies, surface defects, and increased tool wear, especially in high-speed machining. This study explores various techniques to optimize spindle performance and enhance rotational accuracy. A multidisciplinary approach was employed, combining advanced materials, dynamic analysis, precision measurement methods, and innovative design strategies. The integration of hydrostatic bearings, dynamic balancing, and advanced spindle housing designs significantly improved stability and precision. Additionally, the use of adaptive deep learning models for error prediction and correction, along with sophisticated measurement techniques like interference fringe analysis and thermal imaging, provided valuable insights into potential spindle misalignments and operational inefficiencies. The results demonstrate that optimizing feed rate, cutting speed, and spindle preload can reduce vibrations and improve machining outcomes.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/27/e3sconf_geotech2025_04012.pdf
spellingShingle Juraev Musurmon
Safarova Dildora
Urinov Nasillo
Akhmedova Khalima
Abdullayev Shokhjakhon
Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
E3S Web of Conferences
title Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
title_full Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
title_fullStr Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
title_full_unstemmed Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
title_short Development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
title_sort development of methods to improve spindle rotation accuracy while maintaining the precision of spindle unit components
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/27/e3sconf_geotech2025_04012.pdf
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AT urinovnasillo developmentofmethodstoimprovespindlerotationaccuracywhilemaintainingtheprecisionofspindleunitcomponents
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