Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures

This study successfully develops a novel Al-La-Mg-Fe alloy with a balance of room-temperature and high-temperature mechanical properties through precise control of grain structure and intermetallics via hot extrusion process. The as-extruded Al-La-Mg-Fe alloys achieve enhanced room-temperature mecha...

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Main Authors: Tao Ban, Zhi Wang, Liejun Li, Zhuoran Li, Jixiang Gao, Xinkui Zhang, Zhengwu Peng
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425012098
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author Tao Ban
Zhi Wang
Liejun Li
Zhuoran Li
Jixiang Gao
Xinkui Zhang
Zhengwu Peng
author_facet Tao Ban
Zhi Wang
Liejun Li
Zhuoran Li
Jixiang Gao
Xinkui Zhang
Zhengwu Peng
author_sort Tao Ban
collection DOAJ
description This study successfully develops a novel Al-La-Mg-Fe alloy with a balance of room-temperature and high-temperature mechanical properties through precise control of grain structure and intermetallics via hot extrusion process. The as-extruded Al-La-Mg-Fe alloys achieve enhanced room-temperature mechanical properties (UTS: 293 ± 13 MPa, El: 6.6 ± 0.3 %) coupled with remarkable high-temperature strength-ductility synergy (UTS: 158 ± 5 MPa, El: 24.7 ± 3.0 %). The enhanced room-temperature strength-ductility balance originates from the synergistic effects of refined grains, finely dispersed intermetallics, and narrowed intermetallic-free zones, which collectively enhance dislocation motion resistance and promote dislocation accumulation. Moreover, the combined influence of high volume fraction of coarsening-resistant Al11La3 and Al13Fe4 intermetallics and optimized grain boundary density effectively mitigates the detrimental effects of enhanced atomic diffusion and accelerated grain boundary migration at elevated temperatures, resulting in a 54 % strength retention at 300 °C and demonstrating exceptional high-temperature mechanical performance. Additionally, the crack-buffering zones and blunting mechanisms during high-temperature tensile deformation significantly enhance the plasticity of the alloy. These findings establish fundamental principles for the coordinated optimization of grain size and intermetallics in developing heat-resistant aluminum alloys.
format Article
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institution OA Journals
issn 2238-7854
language English
publishDate 2025-05-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-e364b1069ae449e08a4409e08116ca9f2025-08-20T02:28:38ZengElsevierJournal of Materials Research and Technology2238-78542025-05-01367615762710.1016/j.jmrt.2025.05.054Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperaturesTao Ban0Zhi Wang1Liejun Li2Zhuoran Li3Jixiang Gao4Xinkui Zhang5Zhengwu Peng6National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, ChinaNational Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, ChinaNational Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, ChinaNational Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, ChinaGuangdong Polytechnic Normal University, Guangzhou, 510635, ChinaNational Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, China; Corresponding author.National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510640, China; Corresponding author.This study successfully develops a novel Al-La-Mg-Fe alloy with a balance of room-temperature and high-temperature mechanical properties through precise control of grain structure and intermetallics via hot extrusion process. The as-extruded Al-La-Mg-Fe alloys achieve enhanced room-temperature mechanical properties (UTS: 293 ± 13 MPa, El: 6.6 ± 0.3 %) coupled with remarkable high-temperature strength-ductility synergy (UTS: 158 ± 5 MPa, El: 24.7 ± 3.0 %). The enhanced room-temperature strength-ductility balance originates from the synergistic effects of refined grains, finely dispersed intermetallics, and narrowed intermetallic-free zones, which collectively enhance dislocation motion resistance and promote dislocation accumulation. Moreover, the combined influence of high volume fraction of coarsening-resistant Al11La3 and Al13Fe4 intermetallics and optimized grain boundary density effectively mitigates the detrimental effects of enhanced atomic diffusion and accelerated grain boundary migration at elevated temperatures, resulting in a 54 % strength retention at 300 °C and demonstrating exceptional high-temperature mechanical performance. Additionally, the crack-buffering zones and blunting mechanisms during high-temperature tensile deformation significantly enhance the plasticity of the alloy. These findings establish fundamental principles for the coordinated optimization of grain size and intermetallics in developing heat-resistant aluminum alloys.http://www.sciencedirect.com/science/article/pii/S2238785425012098Al-La-Mg-Fe alloyHot extrusionMechanical propertiesHigh-temperature performance
spellingShingle Tao Ban
Zhi Wang
Liejun Li
Zhuoran Li
Jixiang Gao
Xinkui Zhang
Zhengwu Peng
Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
Journal of Materials Research and Technology
Al-La-Mg-Fe alloy
Hot extrusion
Mechanical properties
High-temperature performance
title Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
title_full Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
title_fullStr Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
title_full_unstemmed Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
title_short Tailoring grain and intermetallic of as-extruded Al-La-Mg-Fe alloy: Towards a balance of mechanical properties at room and elevated temperatures
title_sort tailoring grain and intermetallic of as extruded al la mg fe alloy towards a balance of mechanical properties at room and elevated temperatures
topic Al-La-Mg-Fe alloy
Hot extrusion
Mechanical properties
High-temperature performance
url http://www.sciencedirect.com/science/article/pii/S2238785425012098
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