Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction

Abstract Electrochemical carbon dioxide reduction (CO2RR) in aqueous systems provides a sustainable pathway to convert CO2 into valuable chemicals and fuels. However, the limited solubility and slow diffusion of CO2 in aqueous electrolyte impose significant mass transfer barriers, particularly at hi...

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Main Authors: Jieyang Li, Changhao Luo, Huanlei Zhang, Zijia Huang, Zhan Jiang, Jianuo Chen, Thomas S. Miller, Kun Jiang, Rhodri Jervis, Yongye Liang, Meng Lin
Format: Article
Language:English
Published: Nature Portfolio 2025-08-01
Series:Communications Chemistry
Online Access:https://doi.org/10.1038/s42004-025-01645-5
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author Jieyang Li
Changhao Luo
Huanlei Zhang
Zijia Huang
Zhan Jiang
Jianuo Chen
Thomas S. Miller
Kun Jiang
Rhodri Jervis
Yongye Liang
Meng Lin
author_facet Jieyang Li
Changhao Luo
Huanlei Zhang
Zijia Huang
Zhan Jiang
Jianuo Chen
Thomas S. Miller
Kun Jiang
Rhodri Jervis
Yongye Liang
Meng Lin
author_sort Jieyang Li
collection DOAJ
description Abstract Electrochemical carbon dioxide reduction (CO2RR) in aqueous systems provides a sustainable pathway to convert CO2 into valuable chemicals and fuels. However, the limited solubility and slow diffusion of CO2 in aqueous electrolyte impose significant mass transfer barriers, particularly at high current densities. This study introduces a nanobubble-infused electrolyte strategy that leverages the unique properties of nanobubbles, including localized CO2 enrichment, enhanced diffusion, and micro-convection to overcome these limitations. Compared to conventional CO2-saturated electrolytes, the nanobubble-infused electrolytes achieve a 10-fold increase in the volumetric mass transfer coefficient and a 42.3% increase in the limiting current density. Implementing this approach with a zero-gap liquid-fed electrolyzer featuring a hydrophilic diffusion medium further enhances mass transfer, yielding an additional 28% increase in limiting current density. Mechanistic insights from multiphysics simulations reveal that nanobubbles enhance CO2 availability near the catalyst, reduce overpotentials, and improve CO2RR selectivity by suppressing hydrogen evolution. By validating this scalable and robust approach across different catalysts, this work establishes nanobubble-infused electrolytes as a universal solution for addressing mass transfer challenges independent of catalyst choice in liquid-fed CO2RR and paves the way for industrial-scale CO2 conversion technologies.
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spelling doaj-art-e3500ecdb9b04cf5aa06a3b9f5189c3e2025-08-24T11:12:20ZengNature PortfolioCommunications Chemistry2399-36692025-08-01811910.1038/s42004-025-01645-5Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreductionJieyang Li0Changhao Luo1Huanlei Zhang2Zijia Huang3Zhan Jiang4Jianuo Chen5Thomas S. Miller6Kun Jiang7Rhodri Jervis8Yongye Liang9Meng Lin10Department of Mechanical and Energy Engineering, SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyDepartment of Mechanical and Energy Engineering, SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyDepartment of Mechanical and Energy Engineering, SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyDepartment of Mechanical and Energy Engineering, SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyDepartment of Materials Science and Engineering, Shenzhen Key Laboratory of Printed Organic Electronic, Southern University of Science and TechnologyElectrochemical Innovation Lab, Department of Chemical Engineering, University College LondonElectrochemical Innovation Lab, Department of Chemical Engineering, University College LondonShanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Collaborative Innovation Center of Chemistry for Energy Materials, Department of Chemistry, Fudan UniversityElectrochemical Innovation Lab, Department of Chemical Engineering, University College LondonDepartment of Materials Science and Engineering, Shenzhen Key Laboratory of Printed Organic Electronic, Southern University of Science and TechnologyDepartment of Mechanical and Energy Engineering, SUSTech Energy Institute for Carbon Neutrality, Southern University of Science and TechnologyAbstract Electrochemical carbon dioxide reduction (CO2RR) in aqueous systems provides a sustainable pathway to convert CO2 into valuable chemicals and fuels. However, the limited solubility and slow diffusion of CO2 in aqueous electrolyte impose significant mass transfer barriers, particularly at high current densities. This study introduces a nanobubble-infused electrolyte strategy that leverages the unique properties of nanobubbles, including localized CO2 enrichment, enhanced diffusion, and micro-convection to overcome these limitations. Compared to conventional CO2-saturated electrolytes, the nanobubble-infused electrolytes achieve a 10-fold increase in the volumetric mass transfer coefficient and a 42.3% increase in the limiting current density. Implementing this approach with a zero-gap liquid-fed electrolyzer featuring a hydrophilic diffusion medium further enhances mass transfer, yielding an additional 28% increase in limiting current density. Mechanistic insights from multiphysics simulations reveal that nanobubbles enhance CO2 availability near the catalyst, reduce overpotentials, and improve CO2RR selectivity by suppressing hydrogen evolution. By validating this scalable and robust approach across different catalysts, this work establishes nanobubble-infused electrolytes as a universal solution for addressing mass transfer challenges independent of catalyst choice in liquid-fed CO2RR and paves the way for industrial-scale CO2 conversion technologies.https://doi.org/10.1038/s42004-025-01645-5
spellingShingle Jieyang Li
Changhao Luo
Huanlei Zhang
Zijia Huang
Zhan Jiang
Jianuo Chen
Thomas S. Miller
Kun Jiang
Rhodri Jervis
Yongye Liang
Meng Lin
Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
Communications Chemistry
title Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
title_full Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
title_fullStr Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
title_full_unstemmed Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
title_short Nanobubble-infused electrolytes for enhanced mass transfer in liquid-fed CO2 electroreduction
title_sort nanobubble infused electrolytes for enhanced mass transfer in liquid fed co2 electroreduction
url https://doi.org/10.1038/s42004-025-01645-5
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