Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste

This study presents a pioneering investigation into the development of self-compacting concrete utilizing slag activated with sugar factory lime waste reinforced with various types of fibers. Comprehensive testing was conducted to evaluate fresh concrete properties, including slump flow, specific gr...

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Main Authors: Hadi Bahmani, Davood Mostofinejad
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525005509
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author Hadi Bahmani
Davood Mostofinejad
author_facet Hadi Bahmani
Davood Mostofinejad
author_sort Hadi Bahmani
collection DOAJ
description This study presents a pioneering investigation into the development of self-compacting concrete utilizing slag activated with sugar factory lime waste reinforced with various types of fibers. Comprehensive testing was conducted to evaluate fresh concrete properties, including slump flow, specific gravity, t50, V-Funnel, and Orimet tests, as well as hardened concrete characteristics such as compressive strength, tensile strength, four-point bending, and water absorption. Scanning Electron Microscopy (SEM) analysis was performed to assess the microstructure, and a Life Cycle Assessment (LCA) was carried out using the IMPACT 2002+ method to evaluate environmental impacts. The results indicated that samples reinforced with 0.5 % and 1 % Barchip fibers, following samples without fibers (with a slump of 695 mm), achieved slump values of 690 mm and 688 mm, respectively, along with optimal discharge times, thereby demonstrating favorable fresh concrete characteristics. Meanwhile, the samples reinforced with steel fibers exhibited the best mechanical properties, with compressive, bending, and tensile strengths of 53.6 MPa, 7.1 MPa, and 6.6 MPa, respectively, representing increases of 8 %, 65 %, and 69 % compared to fiber-free samples. The four-point bending tests revealed that steel fibers provided the largest softening zone, whereas barchip fibers produced the largest hardening zone. SEM analysis confirmed that steel fibers contributed to a denser microstructure and stronger bonding within the cement matrix. Furthermore, LCA results demonstrated that polypropylene and barchip fibers had the lowest carbon footprints, at 222.4 and 227.9 kg CO2 eq, respectively, highlighting their potential for sustainable construction applications. This research contributes valuable insights into formulating eco-friendly self-compacting concrete with enhanced mechanical properties, promoting sustainable practices in the construction industry.
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spelling doaj-art-e3044045a33841dd8d207e05f1ddc1bc2025-08-20T02:28:40ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e0475210.1016/j.cscm.2025.e04752Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime wasteHadi Bahmani0Davood Mostofinejad1Corresponding authors.; Department of Civil Engineering, Isfahan University of Technology (IUT), Isfahan 84156-83111, IranCorresponding authors.; Department of Civil Engineering, Isfahan University of Technology (IUT), Isfahan 84156-83111, IranThis study presents a pioneering investigation into the development of self-compacting concrete utilizing slag activated with sugar factory lime waste reinforced with various types of fibers. Comprehensive testing was conducted to evaluate fresh concrete properties, including slump flow, specific gravity, t50, V-Funnel, and Orimet tests, as well as hardened concrete characteristics such as compressive strength, tensile strength, four-point bending, and water absorption. Scanning Electron Microscopy (SEM) analysis was performed to assess the microstructure, and a Life Cycle Assessment (LCA) was carried out using the IMPACT 2002+ method to evaluate environmental impacts. The results indicated that samples reinforced with 0.5 % and 1 % Barchip fibers, following samples without fibers (with a slump of 695 mm), achieved slump values of 690 mm and 688 mm, respectively, along with optimal discharge times, thereby demonstrating favorable fresh concrete characteristics. Meanwhile, the samples reinforced with steel fibers exhibited the best mechanical properties, with compressive, bending, and tensile strengths of 53.6 MPa, 7.1 MPa, and 6.6 MPa, respectively, representing increases of 8 %, 65 %, and 69 % compared to fiber-free samples. The four-point bending tests revealed that steel fibers provided the largest softening zone, whereas barchip fibers produced the largest hardening zone. SEM analysis confirmed that steel fibers contributed to a denser microstructure and stronger bonding within the cement matrix. Furthermore, LCA results demonstrated that polypropylene and barchip fibers had the lowest carbon footprints, at 222.4 and 227.9 kg CO2 eq, respectively, highlighting their potential for sustainable construction applications. This research contributes valuable insights into formulating eco-friendly self-compacting concrete with enhanced mechanical properties, promoting sustainable practices in the construction industry.http://www.sciencedirect.com/science/article/pii/S2214509525005509Self-compacting concreteFiber-reinforcedFresh concreteHardened concreteEnvironmental impactLime waste
spellingShingle Hadi Bahmani
Davood Mostofinejad
Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
Case Studies in Construction Materials
Self-compacting concrete
Fiber-reinforced
Fresh concrete
Hardened concrete
Environmental impact
Lime waste
title Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
title_full Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
title_fullStr Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
title_full_unstemmed Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
title_short Innovative fiber-reinforced self-compacting concrete using activated slag from sugar factory lime waste
title_sort innovative fiber reinforced self compacting concrete using activated slag from sugar factory lime waste
topic Self-compacting concrete
Fiber-reinforced
Fresh concrete
Hardened concrete
Environmental impact
Lime waste
url http://www.sciencedirect.com/science/article/pii/S2214509525005509
work_keys_str_mv AT hadibahmani innovativefiberreinforcedselfcompactingconcreteusingactivatedslagfromsugarfactorylimewaste
AT davoodmostofinejad innovativefiberreinforcedselfcompactingconcreteusingactivatedslagfromsugarfactorylimewaste