Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy

Abstract Dislocations are the intrinsic origin of crystal plasticity. However, initial high-density dislocations in work-hardened materials are commonly asserted to be detrimental to ductility according to textbook strengthening theory. Inspired by the self-organized critical states of non-equilibri...

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Main Authors: Bojing Guo, Dingcong Cui, Qingfeng Wu, Yuemin Ma, Daixiu Wei, Kumara L. S. R, Yashan Zhang, Chenbo Xu, Zhijun Wang, Junjie Li, Xin Lin, Jincheng Wang, Xun-li Wang, Feng He
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-56710-3
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author Bojing Guo
Dingcong Cui
Qingfeng Wu
Yuemin Ma
Daixiu Wei
Kumara L. S. R
Yashan Zhang
Chenbo Xu
Zhijun Wang
Junjie Li
Xin Lin
Jincheng Wang
Xun-li Wang
Feng He
author_facet Bojing Guo
Dingcong Cui
Qingfeng Wu
Yuemin Ma
Daixiu Wei
Kumara L. S. R
Yashan Zhang
Chenbo Xu
Zhijun Wang
Junjie Li
Xin Lin
Jincheng Wang
Xun-li Wang
Feng He
author_sort Bojing Guo
collection DOAJ
description Abstract Dislocations are the intrinsic origin of crystal plasticity. However, initial high-density dislocations in work-hardened materials are commonly asserted to be detrimental to ductility according to textbook strengthening theory. Inspired by the self-organized critical states of non-equilibrium complex systems in nature, we explored the mechanical response of an additively manufactured medium entropy alloy with segregation-dislocation self-organized structures (SD-SOS). We show here that when initial dislocations are in the form of SD-SOS, the textbook theory that dislocation hardening inevitably sacrifices ductility can be overturned. Our results reveal that the SD-SOS, in addition to providing dislocation sources by emitting dislocations and stacking faults, also dynamically interacts with gliding dislocations to generate sustainable Lomer-Cottrell locks and jogs for dislocation storage. The effective dislocation multiplication and storage capabilities lead to the continuous refinement of planar slip bands, resulting in high ductility in the work-hardened alloy produced by additive manufacturing. These findings set a precedent for optimizing the mechanical behavior of alloys via tuning dislocation configurations.
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spelling doaj-art-e2f1eed255c941d097e997dceb25e5232025-02-09T12:46:28ZengNature PortfolioNature Communications2041-17232025-02-0116111010.1038/s41467-025-56710-3Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloyBojing Guo0Dingcong Cui1Qingfeng Wu2Yuemin Ma3Daixiu Wei4Kumara L. S. R5Yashan Zhang6Chenbo Xu7Zhijun Wang8Junjie Li9Xin Lin10Jincheng Wang11Xun-li Wang12Feng He13State Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityDepartment of Physics, City University of Hong KongJiangsu Belight Laboratory, State Key Laboratory of Advanced Casting Technologies, Nanjing University of Science and TechnologyCenter for Synchrotron Radiation Research, Japan Synchrotron Radiation Research Institute (JASRI)State Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityDepartment of Physics, City University of Hong KongState Key Laboratory of Solidification Processing, Northwestern Polytechnical UniversityAbstract Dislocations are the intrinsic origin of crystal plasticity. However, initial high-density dislocations in work-hardened materials are commonly asserted to be detrimental to ductility according to textbook strengthening theory. Inspired by the self-organized critical states of non-equilibrium complex systems in nature, we explored the mechanical response of an additively manufactured medium entropy alloy with segregation-dislocation self-organized structures (SD-SOS). We show here that when initial dislocations are in the form of SD-SOS, the textbook theory that dislocation hardening inevitably sacrifices ductility can be overturned. Our results reveal that the SD-SOS, in addition to providing dislocation sources by emitting dislocations and stacking faults, also dynamically interacts with gliding dislocations to generate sustainable Lomer-Cottrell locks and jogs for dislocation storage. The effective dislocation multiplication and storage capabilities lead to the continuous refinement of planar slip bands, resulting in high ductility in the work-hardened alloy produced by additive manufacturing. These findings set a precedent for optimizing the mechanical behavior of alloys via tuning dislocation configurations.https://doi.org/10.1038/s41467-025-56710-3
spellingShingle Bojing Guo
Dingcong Cui
Qingfeng Wu
Yuemin Ma
Daixiu Wei
Kumara L. S. R
Yashan Zhang
Chenbo Xu
Zhijun Wang
Junjie Li
Xin Lin
Jincheng Wang
Xun-li Wang
Feng He
Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
Nature Communications
title Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
title_full Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
title_fullStr Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
title_full_unstemmed Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
title_short Segregation-dislocation self-organized structures ductilize a work-hardened medium entropy alloy
title_sort segregation dislocation self organized structures ductilize a work hardened medium entropy alloy
url https://doi.org/10.1038/s41467-025-56710-3
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