Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy

Lithium-ion batteries (LIBs) are crucial for energy storage but pose environmental and health risks due to toxic materials like lithium, cobalt, and nickel. Their rapid increase raises concerns about soil and water contamination from improper disposal, highlighting the need for effective recycling....

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Main Authors: Sailaja Priyadarsini, Alok Prasad Das
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-01-01
Series:Environmental Chemistry and Ecotoxicology
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Online Access:http://www.sciencedirect.com/science/article/pii/S259018262400064X
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author Sailaja Priyadarsini
Alok Prasad Das
author_facet Sailaja Priyadarsini
Alok Prasad Das
author_sort Sailaja Priyadarsini
collection DOAJ
description Lithium-ion batteries (LIBs) are crucial for energy storage but pose environmental and health risks due to toxic materials like lithium, cobalt, and nickel. Their rapid increase raises concerns about soil and water contamination from improper disposal, highlighting the need for effective recycling. Developing strategies requires understanding their chemical and structural composition, as well as assessing battery safety and integrity to minimize risks during processing. This study presents a comprehensive analytical and structural characterization of waste LIBs to apprise recycling processes using techniques including Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Energy Dispersive X-ray (EDX), and Fourier Transform Infrared Spectroscopy (FTIR) to investigate the phase changes, material degradation, and chemical composition of the cathode, anode, electrolyte, and binder materials in spent LIBs. SEM micrographs and EDX mapping of LIB residues at 1000× and 1500× magnifications showed rough, spherical particles with a uniform size distribution of 10–12 μm. These particles, identified as metal and metal oxide components from the cathodes, play a key role in influencing microbial interactions and enhancing metal recovery efficiency during bioleaching. XRD patterns indicated the crystalline structures of LiCoO₂, with a dominant peak at 2θ = 26.39°. At the same time, Li (Ni Co Mn) O₂ exhibited distinct peaks at 2θ = 18.7°, 26.39°, 44.46°, and 66.18°, with some overlapping with LiCoO₂ at lower intensities. The FTIR spectrum provided insights into the chemical composition and molecular structures supporting the recycling of LIBs by offering critical information to improve material recovery, optimize processes, and enhance sustainability. This study underscores the importance of characterization in developing sustainable and cost-effective recycling strategies for LIBs.
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spelling doaj-art-e28ec6d24a374648be531d4228cdadd22025-08-20T02:52:25ZengKeAi Communications Co., Ltd.Environmental Chemistry and Ecotoxicology2590-18262025-01-01718219110.1016/j.enceco.2024.12.004Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategySailaja Priyadarsini0Alok Prasad Das1Department of Life Sciences, Rama Devi Women's University, Bhoi Nagar, Bhubaneswar, Odisha, IndiaCorresponding author.; Department of Life Sciences, Rama Devi Women's University, Bhoi Nagar, Bhubaneswar, Odisha, IndiaLithium-ion batteries (LIBs) are crucial for energy storage but pose environmental and health risks due to toxic materials like lithium, cobalt, and nickel. Their rapid increase raises concerns about soil and water contamination from improper disposal, highlighting the need for effective recycling. Developing strategies requires understanding their chemical and structural composition, as well as assessing battery safety and integrity to minimize risks during processing. This study presents a comprehensive analytical and structural characterization of waste LIBs to apprise recycling processes using techniques including Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Energy Dispersive X-ray (EDX), and Fourier Transform Infrared Spectroscopy (FTIR) to investigate the phase changes, material degradation, and chemical composition of the cathode, anode, electrolyte, and binder materials in spent LIBs. SEM micrographs and EDX mapping of LIB residues at 1000× and 1500× magnifications showed rough, spherical particles with a uniform size distribution of 10–12 μm. These particles, identified as metal and metal oxide components from the cathodes, play a key role in influencing microbial interactions and enhancing metal recovery efficiency during bioleaching. XRD patterns indicated the crystalline structures of LiCoO₂, with a dominant peak at 2θ = 26.39°. At the same time, Li (Ni Co Mn) O₂ exhibited distinct peaks at 2θ = 18.7°, 26.39°, 44.46°, and 66.18°, with some overlapping with LiCoO₂ at lower intensities. The FTIR spectrum provided insights into the chemical composition and molecular structures supporting the recycling of LIBs by offering critical information to improve material recovery, optimize processes, and enhance sustainability. This study underscores the importance of characterization in developing sustainable and cost-effective recycling strategies for LIBs.http://www.sciencedirect.com/science/article/pii/S259018262400064XWaste mobile batteryLithiumToxicCharacterizationRecycling
spellingShingle Sailaja Priyadarsini
Alok Prasad Das
Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
Environmental Chemistry and Ecotoxicology
Waste mobile battery
Lithium
Toxic
Characterization
Recycling
title Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
title_full Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
title_fullStr Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
title_full_unstemmed Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
title_short Analytical and structural characterization of waste lithium-ion batteries for their effective recycling strategy
title_sort analytical and structural characterization of waste lithium ion batteries for their effective recycling strategy
topic Waste mobile battery
Lithium
Toxic
Characterization
Recycling
url http://www.sciencedirect.com/science/article/pii/S259018262400064X
work_keys_str_mv AT sailajapriyadarsini analyticalandstructuralcharacterizationofwastelithiumionbatteriesfortheireffectiverecyclingstrategy
AT alokprasaddas analyticalandstructuralcharacterizationofwastelithiumionbatteriesfortheireffectiverecyclingstrategy