Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale

Abstract This study presents a preliminary Life Cycle Assessment (LCA) of a straw-based fiberboard produced at laboratory scale, aiming to identify environmental hotspots and explore potential improvements. The assessment adopts a cradle-to-gate approach, covering raw material extraction and the ind...

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Main Authors: Hanna Sofia Leiter, Felix Neudecker, Daniela Groiß-Fürtner, Wolfgang Gindl-Altmutter, Andreas Windsperger, Franziska Hesser
Format: Article
Language:English
Published: Springer 2025-08-01
Series:Discover Sustainability
Subjects:
Online Access:https://doi.org/10.1007/s43621-025-01710-y
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author Hanna Sofia Leiter
Felix Neudecker
Daniela Groiß-Fürtner
Wolfgang Gindl-Altmutter
Andreas Windsperger
Franziska Hesser
author_facet Hanna Sofia Leiter
Felix Neudecker
Daniela Groiß-Fürtner
Wolfgang Gindl-Altmutter
Andreas Windsperger
Franziska Hesser
author_sort Hanna Sofia Leiter
collection DOAJ
description Abstract This study presents a preliminary Life Cycle Assessment (LCA) of a straw-based fiberboard produced at laboratory scale, aiming to identify environmental hotspots and explore potential improvements. The assessment adopts a cradle-to-gate approach, covering raw material extraction and the individual production processes of the fiberboard. As a widely available and inexpensive by-product, straw holds promise for reducing the environmental impact of fiberboards, particularly when no chemical binders are used. Given that a substantial share of a product’s environmental impact is determined during its development phase, conducting LCAs early in product development is crucial. To provide a more realistic representation of potential environmental impacts, two upscaling scenarios are evaluated: linear extrapolation and industrial scale using proxy data. The results reveal that upscaling can significantly reduce environmental impacts, with potential reductions in Global Warming Potential (GWP) of up to 99%. At laboratory scale, the steps involving chemical treatment, pre-heating, and hot pressing emerge as major contributors to environmental impact, primarily due to high electricity consumption. However, at industrial scale, the environmental hotspots shift to straw and chemical treatment. Notably, at both production scales, straw offers carbon storage benefits, leading to negative GWP values in certain allocation scenarios. This study highlights the shift in environmental hotspots when transitioning from laboratory to industrial scale production. The findings emphasize the importance of conducting LCAs during the research and development phase to address and mitigate environmental impacts before industrial production begins.
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spelling doaj-art-e289193bbd1a4eb0bb1afbe7ae35779f2025-08-20T03:46:57ZengSpringerDiscover Sustainability2662-99842025-08-016112310.1007/s43621-025-01710-yLife cycle assessment of a straw-based fiberboard without binders produced at laboratory scaleHanna Sofia Leiter0Felix Neudecker1Daniela Groiß-Fürtner2Wolfgang Gindl-Altmutter3Andreas Windsperger4Franziska Hesser5Kompetenzzentrum Holz GmbHInstitute of Wood Technology and Renewable Materials, Department of Natural Sciences and Sustainable Resources, BOKU UniversityKompetenzzentrum Holz GmbHInstitute of Wood Technology and Renewable Materials, Department of Natural Sciences and Sustainable Resources, BOKU UniversityInstitute for Industrial EcologyKompetenzzentrum Holz GmbHAbstract This study presents a preliminary Life Cycle Assessment (LCA) of a straw-based fiberboard produced at laboratory scale, aiming to identify environmental hotspots and explore potential improvements. The assessment adopts a cradle-to-gate approach, covering raw material extraction and the individual production processes of the fiberboard. As a widely available and inexpensive by-product, straw holds promise for reducing the environmental impact of fiberboards, particularly when no chemical binders are used. Given that a substantial share of a product’s environmental impact is determined during its development phase, conducting LCAs early in product development is crucial. To provide a more realistic representation of potential environmental impacts, two upscaling scenarios are evaluated: linear extrapolation and industrial scale using proxy data. The results reveal that upscaling can significantly reduce environmental impacts, with potential reductions in Global Warming Potential (GWP) of up to 99%. At laboratory scale, the steps involving chemical treatment, pre-heating, and hot pressing emerge as major contributors to environmental impact, primarily due to high electricity consumption. However, at industrial scale, the environmental hotspots shift to straw and chemical treatment. Notably, at both production scales, straw offers carbon storage benefits, leading to negative GWP values in certain allocation scenarios. This study highlights the shift in environmental hotspots when transitioning from laboratory to industrial scale production. The findings emphasize the importance of conducting LCAs during the research and development phase to address and mitigate environmental impacts before industrial production begins.https://doi.org/10.1007/s43621-025-01710-yLaboratory scaleIndustrial scaleBio-basedHotspotsLife cycle assessmentUpscaling
spellingShingle Hanna Sofia Leiter
Felix Neudecker
Daniela Groiß-Fürtner
Wolfgang Gindl-Altmutter
Andreas Windsperger
Franziska Hesser
Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
Discover Sustainability
Laboratory scale
Industrial scale
Bio-based
Hotspots
Life cycle assessment
Upscaling
title Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
title_full Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
title_fullStr Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
title_full_unstemmed Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
title_short Life cycle assessment of a straw-based fiberboard without binders produced at laboratory scale
title_sort life cycle assessment of a straw based fiberboard without binders produced at laboratory scale
topic Laboratory scale
Industrial scale
Bio-based
Hotspots
Life cycle assessment
Upscaling
url https://doi.org/10.1007/s43621-025-01710-y
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