Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling
The aim of this study was to develop a concept for an angular positioning method for a round cutting insert in a torus cutter body dedicated to the multi-axis milling process under high-speed machining cutting conditions. The method concept is based on a developed wear model using a non-linear estim...
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MDPI AG
2024-11-01
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| Series: | Applied Sciences |
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| Online Access: | https://www.mdpi.com/2076-3417/14/22/10405 |
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| author | Michał Gdula Lucia Knapčíková Jozef Husár Radoslav Vandžura |
| author_facet | Michał Gdula Lucia Knapčíková Jozef Husár Radoslav Vandžura |
| author_sort | Michał Gdula |
| collection | DOAJ |
| description | The aim of this study was to develop a concept for an angular positioning method for a round cutting insert in a torus cutter body dedicated to the multi-axis milling process under high-speed machining cutting conditions. The method concept is based on a developed wear model using a non-linear estimation method adopting a quasi-linear function. In addition, a tool life model was developed, taking into account the cutting blade work angle parameter, the laser marking method for the round cutting insert, and a wear measurement methodology. The developed tool wear model provides an accuracy of 90% in predicting the flank wear of the cutting blade. The developed procedure for angular positioning of the round cutting insert enables the entire cutting edge to be fully utilized, extending the total tool life. In addition, the measured largest defect values between the worn cutting edge and the nominal outline of the round cutting insert indicate the location of notching-type wear. |
| format | Article |
| id | doaj-art-e2128b6cf39f41468f6c9295e1d05c6d |
| institution | OA Journals |
| issn | 2076-3417 |
| language | English |
| publishDate | 2024-11-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Applied Sciences |
| spelling | doaj-art-e2128b6cf39f41468f6c9295e1d05c6d2025-08-20T01:53:43ZengMDPI AGApplied Sciences2076-34172024-11-0114221040510.3390/app142210405Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis MillingMichał Gdula0Lucia Knapčíková1Jozef Husár2Radoslav Vandžura3Department of Manufacturing Techniques and Automation, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, al. Powstańców Warszawy 12, 35-959 Rzeszów, PolandDepartment of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies, Technical University of Košice, Bayerova 1, 080 01 Prešov, SlovakiaDepartment of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies, Technical University of Košice, Bayerova 1, 080 01 Prešov, SlovakiaDepartment of Automobile and Manufacturing Technologies, Faculty of Manufacturing Technologies, Technical University of Košice, Šturova 31, 080 01 Prešov, SlovakiaThe aim of this study was to develop a concept for an angular positioning method for a round cutting insert in a torus cutter body dedicated to the multi-axis milling process under high-speed machining cutting conditions. The method concept is based on a developed wear model using a non-linear estimation method adopting a quasi-linear function. In addition, a tool life model was developed, taking into account the cutting blade work angle parameter, the laser marking method for the round cutting insert, and a wear measurement methodology. The developed tool wear model provides an accuracy of 90% in predicting the flank wear of the cutting blade. The developed procedure for angular positioning of the round cutting insert enables the entire cutting edge to be fully utilized, extending the total tool life. In addition, the measured largest defect values between the worn cutting edge and the nominal outline of the round cutting insert indicate the location of notching-type wear.https://www.mdpi.com/2076-3417/14/22/10405multi-axis machiningtorus milling cutterangular positioninground cutting inserttool wear modelingoptical and digital measurements |
| spellingShingle | Michał Gdula Lucia Knapčíková Jozef Husár Radoslav Vandžura Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling Applied Sciences multi-axis machining torus milling cutter angular positioning round cutting insert tool wear modeling optical and digital measurements |
| title | Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling |
| title_full | Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling |
| title_fullStr | Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling |
| title_full_unstemmed | Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling |
| title_short | Modeling and Measurement of Tool Wear During Angular Positioning of a Round Cutting Insert of a Toroidal Milling Tool for Multi-Axis Milling |
| title_sort | modeling and measurement of tool wear during angular positioning of a round cutting insert of a toroidal milling tool for multi axis milling |
| topic | multi-axis machining torus milling cutter angular positioning round cutting insert tool wear modeling optical and digital measurements |
| url | https://www.mdpi.com/2076-3417/14/22/10405 |
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