Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation

Post-welded geometric treatment (PWGT) can effectively mitigate or eliminate weld defects and improve the fatigue performance of weldments. However, quantitatively evaluating the fatigue improvement resulting from PWGT is still a challenge in engineering practice. In this study, finite element-based...

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Main Authors: Fuhao Lu, Jinfeng Zhao, Shangchao Zhao, Xiangwei Li, Shizhu Xing
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S259012302500310X
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author Fuhao Lu
Jinfeng Zhao
Shangchao Zhao
Xiangwei Li
Shizhu Xing
author_facet Fuhao Lu
Jinfeng Zhao
Shangchao Zhao
Xiangwei Li
Shizhu Xing
author_sort Fuhao Lu
collection DOAJ
description Post-welded geometric treatment (PWGT) can effectively mitigate or eliminate weld defects and improve the fatigue performance of weldments. However, quantitatively evaluating the fatigue improvement resulting from PWGT is still a challenge in engineering practice. In this study, finite element-based averaged elastic strain energy (SED) evaluation approaches for both 2D and 3D joints are proposed and validated in advance. The impact of PWGT on fatigue behaviors is investigated utilizing the SED method. More than 300 fatigue data with detailed information provided in the literature, such as joint types, shapes of geometric treatments, and base materials, were collected and analyzed. It turns out that SED, as an effective parameter, is capable of quantitatively characterizing fatigue improvements from PWGT compared to as-welded conditions. The analysis results indicate that the strength of the base material has a significant impact on the fatigue improvement from PWGT. Then, fatigue design curves are proposed corresponding to the strength of base materials and validated by a set of fatigue data of gusset joints.
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id doaj-art-e1c2af39ddc142b9a2fa8cd71db70459
institution Kabale University
issn 2590-1230
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Results in Engineering
spelling doaj-art-e1c2af39ddc142b9a2fa8cd71db704592025-02-08T05:00:58ZengElsevierResults in Engineering2590-12302025-03-0125104224Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretationFuhao Lu0Jinfeng Zhao1Shangchao Zhao2Xiangwei Li3Shizhu Xing4Dalian Maritime University, Dalian 116026, ChinaCRRC Qiqihar Rolling Stock Co. Ltd., Qiqihar, ChinaCRRC Qiqihar Rolling Stock Co. Ltd., Qiqihar, ChinaCRRC Qiqihar Rolling Stock Co. Ltd., Qiqihar, ChinaDalian Maritime University, Dalian 116026, China; Corresponding author.Post-welded geometric treatment (PWGT) can effectively mitigate or eliminate weld defects and improve the fatigue performance of weldments. However, quantitatively evaluating the fatigue improvement resulting from PWGT is still a challenge in engineering practice. In this study, finite element-based averaged elastic strain energy (SED) evaluation approaches for both 2D and 3D joints are proposed and validated in advance. The impact of PWGT on fatigue behaviors is investigated utilizing the SED method. More than 300 fatigue data with detailed information provided in the literature, such as joint types, shapes of geometric treatments, and base materials, were collected and analyzed. It turns out that SED, as an effective parameter, is capable of quantitatively characterizing fatigue improvements from PWGT compared to as-welded conditions. The analysis results indicate that the strength of the base material has a significant impact on the fatigue improvement from PWGT. Then, fatigue design curves are proposed corresponding to the strength of base materials and validated by a set of fatigue data of gusset joints.http://www.sciencedirect.com/science/article/pii/S259012302500310XFatigue improvementStrain energy densityNotch stressFinite elementWelded joints
spellingShingle Fuhao Lu
Jinfeng Zhao
Shangchao Zhao
Xiangwei Li
Shizhu Xing
Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
Results in Engineering
Fatigue improvement
Strain energy density
Notch stress
Finite element
Welded joints
title Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
title_full Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
title_fullStr Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
title_full_unstemmed Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
title_short Fatigue assessment of post weld geometric treated welded joints: A strain energy density-based approach and test data interpretation
title_sort fatigue assessment of post weld geometric treated welded joints a strain energy density based approach and test data interpretation
topic Fatigue improvement
Strain energy density
Notch stress
Finite element
Welded joints
url http://www.sciencedirect.com/science/article/pii/S259012302500310X
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AT jinfengzhao fatigueassessmentofpostweldgeometrictreatedweldedjointsastrainenergydensitybasedapproachandtestdatainterpretation
AT shangchaozhao fatigueassessmentofpostweldgeometrictreatedweldedjointsastrainenergydensitybasedapproachandtestdatainterpretation
AT xiangweili fatigueassessmentofpostweldgeometrictreatedweldedjointsastrainenergydensitybasedapproachandtestdatainterpretation
AT shizhuxing fatigueassessmentofpostweldgeometrictreatedweldedjointsastrainenergydensitybasedapproachandtestdatainterpretation