Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting

Abstract The development of economical and stable catalyst electrodes for industrial-scale seawater splitting is one of the current challenges in hydrogen production. The economical transition metals possess high electrical conductivity and offer the potential for designing electrodes with high intr...

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Main Authors: Weiju Hao, Guoqing Huang, Xunwei Ma, Fengjing Lei, Qiang Zhang, Jiacheng Zhang, Yanhui Guo, Guisheng Li
Format: Article
Language:English
Published: Springer 2024-11-01
Series:Carbon Neutrality
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Online Access:https://doi.org/10.1007/s43979-024-00112-9
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author Weiju Hao
Guoqing Huang
Xunwei Ma
Fengjing Lei
Qiang Zhang
Jiacheng Zhang
Yanhui Guo
Guisheng Li
author_facet Weiju Hao
Guoqing Huang
Xunwei Ma
Fengjing Lei
Qiang Zhang
Jiacheng Zhang
Yanhui Guo
Guisheng Li
author_sort Weiju Hao
collection DOAJ
description Abstract The development of economical and stable catalyst electrodes for industrial-scale seawater splitting is one of the current challenges in hydrogen production. The economical transition metals possess high electrical conductivity and offer the potential for designing electrodes with high intrinsic activity through appropriate modifications, thus holding promising applications in industrial contexts. Herein, a durable and economical self-supported bifunctional electrode (Fe@Ni) with high efficiency and large area is successfully constructed by one step in-situ deposition of iron on the porous structure of nickel foam (NF) via mild (298 K) electroplating method. Transition metals like iron and nickel offer high electrical conductivity and can be properly modified to achieve electrodes with high intrinsic activity. Due to the in-situ growth of cost-effective iron on the NF surface, the electrode surface morphology and electronic structure are reconstructed, which significantly improves the electrochemical activity surface area and electron transfer capability of the electrode. The hydrogen/oxygen evolution reaction (HER/OER) in simulated seawater (1 M KOH + 0.5 M NaCl) require only 129 mV and 323 mV overpotentials to achieve a current density of 100 mA cm−2. Overall seawater splitting (OWS) achieves 10 mA cm−2 at a low voltage of 1.49 V and with a faradaic efficiency of nearly 100%. More importantly, the bifunctional electrodes remain stable at industrial-level current density (1.0 A cm−2) for more than 50 days. More attractively, this work realizes the universal construction of large-area electrode for multiple metals (e.g., Fe, Cu, Al, etc.) with mild and simple process, which provides a new strategy for the current research of energy and materials.
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institution OA Journals
issn 2788-8614
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language English
publishDate 2024-11-01
publisher Springer
record_format Article
series Carbon Neutrality
spelling doaj-art-e1873b3ac89340b8b9e26876345004172025-08-20T02:38:34ZengSpringerCarbon Neutrality2788-86142731-39482024-11-013111710.1007/s43979-024-00112-9Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splittingWeiju Hao0Guoqing Huang1Xunwei Ma2Fengjing Lei3Qiang Zhang4Jiacheng Zhang5Yanhui Guo6Guisheng Li7University of Shanghai for Science and TechnologyUniversity of Shanghai for Science and TechnologyUniversity of Shanghai for Science and TechnologyUniversity of Shanghai for Science and TechnologyUniversity of Shanghai for Science and TechnologyUniversity of Shanghai for Science and TechnologyDepartment of Material Science, Fudan UniversityUniversity of Shanghai for Science and TechnologyAbstract The development of economical and stable catalyst electrodes for industrial-scale seawater splitting is one of the current challenges in hydrogen production. The economical transition metals possess high electrical conductivity and offer the potential for designing electrodes with high intrinsic activity through appropriate modifications, thus holding promising applications in industrial contexts. Herein, a durable and economical self-supported bifunctional electrode (Fe@Ni) with high efficiency and large area is successfully constructed by one step in-situ deposition of iron on the porous structure of nickel foam (NF) via mild (298 K) electroplating method. Transition metals like iron and nickel offer high electrical conductivity and can be properly modified to achieve electrodes with high intrinsic activity. Due to the in-situ growth of cost-effective iron on the NF surface, the electrode surface morphology and electronic structure are reconstructed, which significantly improves the electrochemical activity surface area and electron transfer capability of the electrode. The hydrogen/oxygen evolution reaction (HER/OER) in simulated seawater (1 M KOH + 0.5 M NaCl) require only 129 mV and 323 mV overpotentials to achieve a current density of 100 mA cm−2. Overall seawater splitting (OWS) achieves 10 mA cm−2 at a low voltage of 1.49 V and with a faradaic efficiency of nearly 100%. More importantly, the bifunctional electrodes remain stable at industrial-level current density (1.0 A cm−2) for more than 50 days. More attractively, this work realizes the universal construction of large-area electrode for multiple metals (e.g., Fe, Cu, Al, etc.) with mild and simple process, which provides a new strategy for the current research of energy and materials.https://doi.org/10.1007/s43979-024-00112-9Economical and large-area electrodeIndustrial-scaleHighly stable catalyticOverall seawater splitting
spellingShingle Weiju Hao
Guoqing Huang
Xunwei Ma
Fengjing Lei
Qiang Zhang
Jiacheng Zhang
Yanhui Guo
Guisheng Li
Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
Carbon Neutrality
Economical and large-area electrode
Industrial-scale
Highly stable catalytic
Overall seawater splitting
title Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
title_full Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
title_fullStr Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
title_full_unstemmed Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
title_short Economical iron-based catalyst electrode for highly stable catalytic industrial-scale overall seawater splitting
title_sort economical iron based catalyst electrode for highly stable catalytic industrial scale overall seawater splitting
topic Economical and large-area electrode
Industrial-scale
Highly stable catalytic
Overall seawater splitting
url https://doi.org/10.1007/s43979-024-00112-9
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