Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece

The high-temperature heat pump is a favorable technology for aiding the decarbonization of the industrial sector through its electrification. It can produce useful heat up to the range of 100 °C to 200 °C; however, additional steps are needed to develop reliable and highly efficient systems. The obj...

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Main Authors: Evangelos Bellos, Dimitra Gonidaki, Antonios Nazos, John K. Kaldellis
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/9/5171
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author Evangelos Bellos
Dimitra Gonidaki
Antonios Nazos
John K. Kaldellis
author_facet Evangelos Bellos
Dimitra Gonidaki
Antonios Nazos
John K. Kaldellis
author_sort Evangelos Bellos
collection DOAJ
description The high-temperature heat pump is a favorable technology for aiding the decarbonization of the industrial sector through its electrification. It can produce useful heat up to the range of 100 °C to 200 °C; however, additional steps are needed to develop reliable and highly efficient systems. The objective of this investigation is the systematic analysis of different operating cases of high-temperature heat pumps for industrial process heat production, from 100 °C up to 180 °C, exploiting waste heat from 50 °C to 100 °C. Moreover, the case of the ambient-source heat pump is studied for different process heat temperatures using an hourly-based analysis of the Greek climate conditions. The final results are evaluated based on energy, economic and environmental criteria to estimate the feasibility of industrial high-temperature heat pumps from a holistic perspective. The results indicate system sustainability for process heat temperatures up to 160 °C and for the scenarios with higher waste heat input temperatures. For the ambient-source high-temperature heat pump, the economically viable scenario was found only for the case of heat production at 100 °C due to the significant efficiency reduction at higher temperatures. Specifically, the COP was found to be up to 1.924 for the ambient-source heat pump and up to 3.285 for the waste heat source heat pump for a waste heat source at 75 °C. The levelized cost of heating was found to be in the range of 0.0562 to 0.0977 EUR/kWh for the ambient-source heat pump and in the range of 0.0377 to 0.0869 EUR/kWh for the waste heat source heat pump. Lastly, both waste heat- and ambient-source-driven heat pumps lead to CO<sub>2</sub> emission reductions compared to the scenario based on a conventional natural gas boiler.
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spelling doaj-art-e14d1fe272be48b3a3ac90b44fc710892025-08-20T02:30:46ZengMDPI AGApplied Sciences2076-34172025-05-01159517110.3390/app15095171Feasibility Analysis of Industrial High-Temperature Heat Pumps in GreeceEvangelos Bellos0Dimitra Gonidaki1Antonios Nazos2John K. Kaldellis3Department of Mechanical Engineering, School of Engineering, University of West Attica, 250 Thivon & Petrou Ralli, 12244 Athens, GreeceDepartment of Mechanical Engineering, School of Engineering, University of West Attica, 250 Thivon & Petrou Ralli, 12244 Athens, GreeceDepartment of Mechanical Engineering, School of Engineering, University of West Attica, 250 Thivon & Petrou Ralli, 12244 Athens, GreeceDepartment of Mechanical Engineering, School of Engineering, University of West Attica, 250 Thivon & Petrou Ralli, 12244 Athens, GreeceThe high-temperature heat pump is a favorable technology for aiding the decarbonization of the industrial sector through its electrification. It can produce useful heat up to the range of 100 °C to 200 °C; however, additional steps are needed to develop reliable and highly efficient systems. The objective of this investigation is the systematic analysis of different operating cases of high-temperature heat pumps for industrial process heat production, from 100 °C up to 180 °C, exploiting waste heat from 50 °C to 100 °C. Moreover, the case of the ambient-source heat pump is studied for different process heat temperatures using an hourly-based analysis of the Greek climate conditions. The final results are evaluated based on energy, economic and environmental criteria to estimate the feasibility of industrial high-temperature heat pumps from a holistic perspective. The results indicate system sustainability for process heat temperatures up to 160 °C and for the scenarios with higher waste heat input temperatures. For the ambient-source high-temperature heat pump, the economically viable scenario was found only for the case of heat production at 100 °C due to the significant efficiency reduction at higher temperatures. Specifically, the COP was found to be up to 1.924 for the ambient-source heat pump and up to 3.285 for the waste heat source heat pump for a waste heat source at 75 °C. The levelized cost of heating was found to be in the range of 0.0562 to 0.0977 EUR/kWh for the ambient-source heat pump and in the range of 0.0377 to 0.0869 EUR/kWh for the waste heat source heat pump. Lastly, both waste heat- and ambient-source-driven heat pumps lead to CO<sub>2</sub> emission reductions compared to the scenario based on a conventional natural gas boiler.https://www.mdpi.com/2076-3417/15/9/5171industrial processprocess heatindustrial heat pumpfeasibility studyhigh-temperature heat pumps
spellingShingle Evangelos Bellos
Dimitra Gonidaki
Antonios Nazos
John K. Kaldellis
Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
Applied Sciences
industrial process
process heat
industrial heat pump
feasibility study
high-temperature heat pumps
title Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
title_full Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
title_fullStr Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
title_full_unstemmed Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
title_short Feasibility Analysis of Industrial High-Temperature Heat Pumps in Greece
title_sort feasibility analysis of industrial high temperature heat pumps in greece
topic industrial process
process heat
industrial heat pump
feasibility study
high-temperature heat pumps
url https://www.mdpi.com/2076-3417/15/9/5171
work_keys_str_mv AT evangelosbellos feasibilityanalysisofindustrialhightemperatureheatpumpsingreece
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AT johnkkaldellis feasibilityanalysisofindustrialhightemperatureheatpumpsingreece