Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment

For the first time, ultra-high temperature ceramic matrix composite bars were tested inside an arc-jet facility to investigate the impact of oxidation damage on strength retention. The composite bars, which were based on a ZrB2/SiC matrix reinforced with 45 vol% carbon fibers, were produced by slurr...

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Main Authors: D. Sciti, A. Vinci, L. Zoli, P. Galizia, M. Mor, W. Fahrenholtz, S. Mungiguerra, R. Savino, A. M. Caporale, A. Airoldi
Format: Article
Language:English
Published: Tsinghua University Press 2025-02-01
Series:Journal of Advanced Ceramics
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Online Access:https://www.sciopen.com/article/10.26599/JAC.2024.9221022
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author D. Sciti
A. Vinci
L. Zoli
P. Galizia
M. Mor
W. Fahrenholtz
S. Mungiguerra
R. Savino
A. M. Caporale
A. Airoldi
author_facet D. Sciti
A. Vinci
L. Zoli
P. Galizia
M. Mor
W. Fahrenholtz
S. Mungiguerra
R. Savino
A. M. Caporale
A. Airoldi
author_sort D. Sciti
collection DOAJ
description For the first time, ultra-high temperature ceramic matrix composite bars were tested inside an arc-jet facility to investigate the impact of oxidation damage on strength retention. The composite bars, which were based on a ZrB2/SiC matrix reinforced with 45 vol% carbon fibers, were produced by slurry impregnation and sintering. The first batch was tested under 3-point (pt) bending, and two additional batches were exposed to plasma of dissociated air up to a temperature of 2200 °C for 2 min or 2.2 min and then subjected to 3-pt bending. More than 75% of the initial strength was retained even after repeated testing, demonstrating the durability and reusability of the material. Volatility diagrams were calculated to explain the oxide layering observed, while a numerical model was developed to correlate the experimental mechanical data with the elastic properties. The decrease of strength was attributed to a reduction of the cross section due to oxidation.
format Article
id doaj-art-e1111403b0ca4bec9ddf3d3be4d28fd7
institution OA Journals
issn 2226-4108
2227-8508
language English
publishDate 2025-02-01
publisher Tsinghua University Press
record_format Article
series Journal of Advanced Ceramics
spelling doaj-art-e1111403b0ca4bec9ddf3d3be4d28fd72025-08-20T02:04:30ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082025-02-01142922102210.26599/JAC.2024.9221022Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessmentD. Sciti0A. Vinci1L. Zoli2P. Galizia3M. Mor4W. Fahrenholtz5S. Mungiguerra6R. Savino7A. M. Caporale8A. Airoldi9CNR-ISSMC, National Research Council of Italy - Institute of Science, Technology and Sustainability for Ceramics, Faenza 48018, ItalyCNR-ISSMC, National Research Council of Italy - Institute of Science, Technology and Sustainability for Ceramics, Faenza 48018, ItalyCNR-ISSMC, National Research Council of Italy - Institute of Science, Technology and Sustainability for Ceramics, Faenza 48018, ItalyCNR-ISSMC, National Research Council of Italy - Institute of Science, Technology and Sustainability for Ceramics, Faenza 48018, ItalyCNR-ISSMC, National Research Council of Italy - Institute of Science, Technology and Sustainability for Ceramics, Faenza 48018, ItalyDepartment of Materials Science and Engineering, Missouri University of Science and Technology, Rolla 65409-0330, USAUniversity of Naples, Dept. of Industrial Engineering, Naples 80125, ItalyUniversity of Naples, Dept. of Industrial Engineering, Naples 80125, ItalyPolitecnico di Milano, Department of Aerospace Science and Technology, Milan 20156, ItalyPolitecnico di Milano, Department of Aerospace Science and Technology, Milan 20156, ItalyFor the first time, ultra-high temperature ceramic matrix composite bars were tested inside an arc-jet facility to investigate the impact of oxidation damage on strength retention. The composite bars, which were based on a ZrB2/SiC matrix reinforced with 45 vol% carbon fibers, were produced by slurry impregnation and sintering. The first batch was tested under 3-point (pt) bending, and two additional batches were exposed to plasma of dissociated air up to a temperature of 2200 °C for 2 min or 2.2 min and then subjected to 3-pt bending. More than 75% of the initial strength was retained even after repeated testing, demonstrating the durability and reusability of the material. Volatility diagrams were calculated to explain the oxide layering observed, while a numerical model was developed to correlate the experimental mechanical data with the elastic properties. The decrease of strength was attributed to a reduction of the cross section due to oxidation.https://www.sciopen.com/article/10.26599/JAC.2024.9221022arc-jet testingoxidation resistanceultra-high temperature ceramic matrix compositesmechanical characterizationzrb2carbon fibers
spellingShingle D. Sciti
A. Vinci
L. Zoli
P. Galizia
M. Mor
W. Fahrenholtz
S. Mungiguerra
R. Savino
A. M. Caporale
A. Airoldi
Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
Journal of Advanced Ceramics
arc-jet testing
oxidation resistance
ultra-high temperature ceramic matrix composites
mechanical characterization
zrb2
carbon fibers
title Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
title_full Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
title_fullStr Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
title_full_unstemmed Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
title_short Elevated temperature performance: Arc-jet testing of carbon fiber reinforced ZrB2 bars up to 2200 °C for strength retention assessment
title_sort elevated temperature performance arc jet testing of carbon fiber reinforced zrb2 bars up to 2200 °c for strength retention assessment
topic arc-jet testing
oxidation resistance
ultra-high temperature ceramic matrix composites
mechanical characterization
zrb2
carbon fibers
url https://www.sciopen.com/article/10.26599/JAC.2024.9221022
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