Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm

The present work seeks to develop, through a genetic algorithm (GA), a procedure for optimization of the geometry of micro-channel heat exchangers used to dissipate the residual heat from high concentration photovoltaic panels (HCPV) to prevent the cells from overheating. In addition to the proper t...

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Main Authors: Pedro D. Pontes, Luz Elena P. Chenche, João A. Lima, Carolina P. Naveira-Cotta, Ana S. Moita
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25003673
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author Pedro D. Pontes
Luz Elena P. Chenche
João A. Lima
Carolina P. Naveira-Cotta
Ana S. Moita
author_facet Pedro D. Pontes
Luz Elena P. Chenche
João A. Lima
Carolina P. Naveira-Cotta
Ana S. Moita
author_sort Pedro D. Pontes
collection DOAJ
description The present work seeks to develop, through a genetic algorithm (GA), a procedure for optimization of the geometry of micro-channel heat exchangers used to dissipate the residual heat from high concentration photovoltaic panels (HCPV) to prevent the cells from overheating. In addition to the proper thermal management of the photovoltaic cell, the possibility of reuse of the dissipated thermal energy in a secondary process (e.g. desalination through membrane distillation) was also included during the optimization process. The methodology combines the open-source computational fluid dynamics software, OpenFOAM, for computational simulation of conjugate flow and heat transfer within the micro-channel heat sink, and the Python programming language, for the development of the procedure that couples the HCPV panel model with that of the heat sink, including the genetic algorithm to solve the optimization problem. In addition to the thermal parameters, the pressure drop inside the micro-heat exchanger is also considered in the optimization process. Although only single-phase flows are handled now, the algorithm can be extended to other flow regimes. As key findings, one can stress that the algorithm devised in-house works well in the optimization of the number vs dimensions of straight microchannels, for single-phase flows. The results also show that the number of channels should be maximized when the maximum electric power generation is required. On the other hand, when heat recovery is also a concurrent objective, the algorithm leads to the opposite solution, i.e., the number of channels should be minimized, so the efficiency of the secondary process can be attended.
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spelling doaj-art-e0e269cb275443a18352c69e2659aa7a2025-08-20T03:52:28ZengElsevierCase Studies in Thermal Engineering2214-157X2025-06-017010610710.1016/j.csite.2025.106107Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithmPedro D. Pontes0Luz Elena P. Chenche1João A. Lima2Carolina P. Naveira-Cotta3Ana S. Moita4IN+-Center for Innovation, Technology and Policy Research, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001, Lisboa, PortugalLaboratory of Nano & Microfluidics and Microsystems - LabMEMS, Mechanical Eng. Dept., POLI & COPPE/UFRJ, Federal University of Rio de Janeiro, Brazil; Rio de Janeiro State University, UERJ, Rio de Janeiro, BrazilLaboratory of Nano & Microfluidics and Microsystems - LabMEMS, Mechanical Eng. Dept., POLI & COPPE/UFRJ, Federal University of Rio de Janeiro, Brazil; Renewable Energy Eng. Dept., DEER/CEAR, Federal University of Paraíba, João Pessoa, PB, BrazilLaboratory of Nano & Microfluidics and Microsystems - LabMEMS, Mechanical Eng. Dept., POLI & COPPE/UFRJ, Federal University of Rio de Janeiro, Brazil; Corresponding author.IN+-Center for Innovation, Technology and Policy Research, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001, Lisboa, PortugalThe present work seeks to develop, through a genetic algorithm (GA), a procedure for optimization of the geometry of micro-channel heat exchangers used to dissipate the residual heat from high concentration photovoltaic panels (HCPV) to prevent the cells from overheating. In addition to the proper thermal management of the photovoltaic cell, the possibility of reuse of the dissipated thermal energy in a secondary process (e.g. desalination through membrane distillation) was also included during the optimization process. The methodology combines the open-source computational fluid dynamics software, OpenFOAM, for computational simulation of conjugate flow and heat transfer within the micro-channel heat sink, and the Python programming language, for the development of the procedure that couples the HCPV panel model with that of the heat sink, including the genetic algorithm to solve the optimization problem. In addition to the thermal parameters, the pressure drop inside the micro-heat exchanger is also considered in the optimization process. Although only single-phase flows are handled now, the algorithm can be extended to other flow regimes. As key findings, one can stress that the algorithm devised in-house works well in the optimization of the number vs dimensions of straight microchannels, for single-phase flows. The results also show that the number of channels should be maximized when the maximum electric power generation is required. On the other hand, when heat recovery is also a concurrent objective, the algorithm leads to the opposite solution, i.e., the number of channels should be minimized, so the efficiency of the secondary process can be attended.http://www.sciencedirect.com/science/article/pii/S2214157X25003673Geometric parameters optimizationMicro heat sinksHCPV solar panelGenetic algorithmOpenFOAM
spellingShingle Pedro D. Pontes
Luz Elena P. Chenche
João A. Lima
Carolina P. Naveira-Cotta
Ana S. Moita
Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
Case Studies in Thermal Engineering
Geometric parameters optimization
Micro heat sinks
HCPV solar panel
Genetic algorithm
OpenFOAM
title Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
title_full Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
title_fullStr Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
title_full_unstemmed Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
title_short Optimization of rectangular micro-channel heat exchangers for use in HCPV panels through genetic algorithm
title_sort optimization of rectangular micro channel heat exchangers for use in hcpv panels through genetic algorithm
topic Geometric parameters optimization
Micro heat sinks
HCPV solar panel
Genetic algorithm
OpenFOAM
url http://www.sciencedirect.com/science/article/pii/S2214157X25003673
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