The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes

Summary: Accelerated poultry processing is always desirable when the product quality, visual appearance, and sensory attributes are the same or better than the conventional processing. This research evaluated the effects of subzero saline chilling (SSC) with or without hot water spray (HWS) on broil...

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Main Authors: K. Kawamura, D. Ma, D.U. Ahn, H.-S. Seo, V. Hogan, L.N. Stephens, J. Moallem, J.W. Jin, I. Kang
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Journal of Applied Poultry Research
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1056617125000029
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author K. Kawamura
D. Ma
D.U. Ahn
H.-S. Seo
V. Hogan
L.N. Stephens
J. Moallem
J.W. Jin
I. Kang
author_facet K. Kawamura
D. Ma
D.U. Ahn
H.-S. Seo
V. Hogan
L.N. Stephens
J. Moallem
J.W. Jin
I. Kang
author_sort K. Kawamura
collection DOAJ
description Summary: Accelerated poultry processing is always desirable when the product quality, visual appearance, and sensory attributes are the same or better than the conventional processing. This research evaluated the effects of subzero saline chilling (SSC) with or without hot water spray (HWS) on broiler carcasses to improve chilling efficiency, carcass quality, and sensory attributes. Eviscerated broiler carcasses were subjected to one of the six chilling methods with or without HWS for 1 min as follows: 1) Water immersion chilling at 0.5 °C (WIC), 2) WIC after HWS at 68 °C for 1 min (WIC-HWS 68), 3) WIC after HWS at 71 °C for 1 min (WIC-HWS 71), 4) Subzero saline chilling at 4% NaCl/-2.41 °C (SSC), 5) SSC after HWS at 68 °C for 1 min (SSC-HWS 68), 6) SSC after HWS at 71 °C for 1 min (WIC-HWS 71). The SSC showed shorter chilling time than other treatments. The fillets from the SSC and SSC-HWS were more tenderized than the WIC and WIC-HWS, regardless of the HWS exposure. HWS treatments showed higher lightness values (or partially cooked appearance) than WIC and SSC. Significantly lower redness (a*) values were observed in the SSC68 and SSC71 than in the remaining treatments, except the WIC68. In the consumer panel, the carcass fillets from SSC-HWS showed higher hedonic scores than WIC and WIC-HWS for flavor, juiciness, tenderness, saltness, and overall acceptance, with an intermediate score observed for SSC in tenderness and juiciness. In descriptive sensory analysis, the fillets from SSC, WIC and SSC-HWS were rated less intense for bloody and cardboardy attributes than WIC-HWS. Based on those results, the combination of SSC-HWS improved meat tenderness and sensory attributes over the control, while the SSC improved chilling efficiency among all treatments.
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spelling doaj-art-e03445f153ab4385bfe06198d2e219342025-02-05T04:31:14ZengElsevierJournal of Applied Poultry Research1056-61712025-06-01342100516The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributesK. Kawamura0D. Ma1D.U. Ahn2H.-S. Seo3V. Hogan4L.N. Stephens5J. Moallem6J.W. Jin7I. Kang8Department of Animal Science, California Polytechnic State University, San Luis Obispo, CA, 93407, USADepartment of Animal Science, California Polytechnic State University, San Luis Obispo, CA, 93407, USADepartment of Animal Science, Iowa State University, Ames, IA, 5001, USADepartment of Food Science, University of Arkansas, Fayetteville, AR, 72704, USADepartment of Food Science, University of Arkansas, Fayetteville, AR, 72704, USADepartment of Animal Science, California Polytechnic State University, San Luis Obispo, CA, 93407, USADepartment of Animal Science, California Polytechnic State University, San Luis Obispo, CA, 93407, USACollege of Applied Health Sciences, University of Illinois, Urbana Champaign, IL, 61820, USADepartment of Animal Science, California Polytechnic State University, San Luis Obispo, CA, 93407, USA; Corresponding author.Summary: Accelerated poultry processing is always desirable when the product quality, visual appearance, and sensory attributes are the same or better than the conventional processing. This research evaluated the effects of subzero saline chilling (SSC) with or without hot water spray (HWS) on broiler carcasses to improve chilling efficiency, carcass quality, and sensory attributes. Eviscerated broiler carcasses were subjected to one of the six chilling methods with or without HWS for 1 min as follows: 1) Water immersion chilling at 0.5 °C (WIC), 2) WIC after HWS at 68 °C for 1 min (WIC-HWS 68), 3) WIC after HWS at 71 °C for 1 min (WIC-HWS 71), 4) Subzero saline chilling at 4% NaCl/-2.41 °C (SSC), 5) SSC after HWS at 68 °C for 1 min (SSC-HWS 68), 6) SSC after HWS at 71 °C for 1 min (WIC-HWS 71). The SSC showed shorter chilling time than other treatments. The fillets from the SSC and SSC-HWS were more tenderized than the WIC and WIC-HWS, regardless of the HWS exposure. HWS treatments showed higher lightness values (or partially cooked appearance) than WIC and SSC. Significantly lower redness (a*) values were observed in the SSC68 and SSC71 than in the remaining treatments, except the WIC68. In the consumer panel, the carcass fillets from SSC-HWS showed higher hedonic scores than WIC and WIC-HWS for flavor, juiciness, tenderness, saltness, and overall acceptance, with an intermediate score observed for SSC in tenderness and juiciness. In descriptive sensory analysis, the fillets from SSC, WIC and SSC-HWS were rated less intense for bloody and cardboardy attributes than WIC-HWS. Based on those results, the combination of SSC-HWS improved meat tenderness and sensory attributes over the control, while the SSC improved chilling efficiency among all treatments.http://www.sciencedirect.com/science/article/pii/S1056617125000029Hot water spraySub-zero saline chillingChilling efficiencyMeat qualitySensory attributes
spellingShingle K. Kawamura
D. Ma
D.U. Ahn
H.-S. Seo
V. Hogan
L.N. Stephens
J. Moallem
J.W. Jin
I. Kang
The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
Journal of Applied Poultry Research
Hot water spray
Sub-zero saline chilling
Chilling efficiency
Meat quality
Sensory attributes
title The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
title_full The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
title_fullStr The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
title_full_unstemmed The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
title_short The combination of hot water spray and subzero saline chilling improved chilling efficiency, meat quality, and sensory attributes
title_sort combination of hot water spray and subzero saline chilling improved chilling efficiency meat quality and sensory attributes
topic Hot water spray
Sub-zero saline chilling
Chilling efficiency
Meat quality
Sensory attributes
url http://www.sciencedirect.com/science/article/pii/S1056617125000029
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