Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles

ObjectiveAiming at the abnormal noise issue in the parallel mode of a hybrid electric vehicle, its generation mechanism was investigated and optimization solutions were proposed.MethodsFirstly, vibration and noise tests were carried out on the prototype vehicle to identify the type of abnormal noise...

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Main Authors: GUO Lin, LIU Xuewen, LIU Xinhao, LIN Weixiong, ZHENG Wenzhao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2025-03-01
Series:Jixie chuandong
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Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.03.015
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author GUO Lin
LIU Xuewen
LIU Xinhao
LIN Weixiong
ZHENG Wenzhao
author_facet GUO Lin
LIU Xuewen
LIU Xinhao
LIN Weixiong
ZHENG Wenzhao
author_sort GUO Lin
collection DOAJ
description ObjectiveAiming at the abnormal noise issue in the parallel mode of a hybrid electric vehicle, its generation mechanism was investigated and optimization solutions were proposed.MethodsFirstly, vibration and noise tests were carried out on the prototype vehicle to identify the type of abnormal noise. Then, a simulation model was established to replicate parallel operating conditions, and its accuracy was verified by comparing simulation results with test data. Finally, a parameter sensitivity analysis was performed to identify the key factors influencing the noise.ResultsThe test and simulation results reveal that the abnormal noise is the gear rattle in the transmission, primarily occurring on the drive motor side. Parameters such as parallel vehicle speed, drive motor torque, and secondary flywheel inertia are found to significantly affect the issue. Validation results demonstrate that increasing the drive motor torque leads to a 66.7% reduction in vibration; elevating the parallel vehicle speed results in a 60% decrease in vibration; and augmenting the rotational inertia of the secondary flywheel yields a 46.7% reduction in vibration. The proposed solutions effectively reduce the gear rattle.
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id doaj-art-dfbbc6846e8547cd8c4345c3b4b5edaf
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issn 1004-2539
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publishDate 2025-03-01
publisher Editorial Office of Journal of Mechanical Transmission
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series Jixie chuandong
spelling doaj-art-dfbbc6846e8547cd8c4345c3b4b5edaf2025-08-20T02:51:22ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392025-03-014911211687143815Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehiclesGUO LinLIU XuewenLIU XinhaoLIN WeixiongZHENG WenzhaoObjectiveAiming at the abnormal noise issue in the parallel mode of a hybrid electric vehicle, its generation mechanism was investigated and optimization solutions were proposed.MethodsFirstly, vibration and noise tests were carried out on the prototype vehicle to identify the type of abnormal noise. Then, a simulation model was established to replicate parallel operating conditions, and its accuracy was verified by comparing simulation results with test data. Finally, a parameter sensitivity analysis was performed to identify the key factors influencing the noise.ResultsThe test and simulation results reveal that the abnormal noise is the gear rattle in the transmission, primarily occurring on the drive motor side. Parameters such as parallel vehicle speed, drive motor torque, and secondary flywheel inertia are found to significantly affect the issue. Validation results demonstrate that increasing the drive motor torque leads to a 66.7% reduction in vibration; elevating the parallel vehicle speed results in a 60% decrease in vibration; and augmenting the rotational inertia of the secondary flywheel yields a 46.7% reduction in vibration. The proposed solutions effectively reduce the gear rattle.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.03.015Hybrid electric vehicleDedicated hybrid transmissionParallel modeGear rattleSimulation analysisSrategy optimization
spellingShingle GUO Lin
LIU Xuewen
LIU Xinhao
LIN Weixiong
ZHENG Wenzhao
Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
Jixie chuandong
Hybrid electric vehicle
Dedicated hybrid transmission
Parallel mode
Gear rattle
Simulation analysis
Srategy optimization
title Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
title_full Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
title_fullStr Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
title_full_unstemmed Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
title_short Analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
title_sort analysis and optimization of the gear rattle in the parallel mode for hybrid electric vehicles
topic Hybrid electric vehicle
Dedicated hybrid transmission
Parallel mode
Gear rattle
Simulation analysis
Srategy optimization
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.03.015
work_keys_str_mv AT guolin analysisandoptimizationofthegearrattleintheparallelmodeforhybridelectricvehicles
AT liuxuewen analysisandoptimizationofthegearrattleintheparallelmodeforhybridelectricvehicles
AT liuxinhao analysisandoptimizationofthegearrattleintheparallelmodeforhybridelectricvehicles
AT linweixiong analysisandoptimizationofthegearrattleintheparallelmodeforhybridelectricvehicles
AT zhengwenzhao analysisandoptimizationofthegearrattleintheparallelmodeforhybridelectricvehicles