Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization

As more and more mines utilize the cemented paste backfill (CPB) mining method, the demand for reducing backfill cost and carbon footprint is increasing and becoming more critical. In this work, a new backfill gel binder made with 40 wt.% of low-quality Class F fly ash (FCM) is proposed to replace o...

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Main Authors: Bolin Xiao, Jiandong Wang, Aixiang Wu, Ruiming Guo
Format: Article
Language:English
Published: MDPI AG 2024-09-01
Series:Gels
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Online Access:https://www.mdpi.com/2310-2861/10/10/623
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author Bolin Xiao
Jiandong Wang
Aixiang Wu
Ruiming Guo
author_facet Bolin Xiao
Jiandong Wang
Aixiang Wu
Ruiming Guo
author_sort Bolin Xiao
collection DOAJ
description As more and more mines utilize the cemented paste backfill (CPB) mining method, the demand for reducing backfill cost and carbon footprint is increasing and becoming more critical. In this work, a new backfill gel binder made with 40 wt.% of low-quality Class F fly ash (FCM) is proposed to replace ordinary Portland cement (OPC). The binder hydration and gel hardening properties were experimentally investigated through X-ray diffraction, Mercury intrusion porosimetry, uniaxial compression, and thermogravimetric analysis. Three different mine tailings were used to verify the FCM’s applicability. Results show that the strength performance of FCM-CPB is 72% of that of OPC-CPB, while FCM production cost is almost less than half of OPC. The hydration process of the FCM-CPB can be divided into five stages, and the main hydration products are ettringite and gel-like hydrates. The 31.2% porosity of FCM-CPB at 28-day curing is higher than that of 7-day curing, while the average pore size is lower, and the structure is denser. The FCM can meet the strength requirement of three different mine tailings regarding different subsequent filling and cut-and-fill mining methods. The proposed FCM provides a feasible alternative with economic and environmental benefits.
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spelling doaj-art-dfafcfb6ef7344f789574660a0d09dd12025-08-20T02:11:15ZengMDPI AGGels2310-28612024-09-01101062310.3390/gels10100623Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill UtilizationBolin Xiao0Jiandong Wang1Aixiang Wu2Ruiming Guo3State Key Laboratory of High-Efficient Mining and Safety of Metal Mine Ministry of Education, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of High-Efficient Mining and Safety of Metal Mine Ministry of Education, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of High-Efficient Mining and Safety of Metal Mine Ministry of Education, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of High-Efficient Mining and Safety of Metal Mine Ministry of Education, University of Science and Technology Beijing, Beijing 100083, ChinaAs more and more mines utilize the cemented paste backfill (CPB) mining method, the demand for reducing backfill cost and carbon footprint is increasing and becoming more critical. In this work, a new backfill gel binder made with 40 wt.% of low-quality Class F fly ash (FCM) is proposed to replace ordinary Portland cement (OPC). The binder hydration and gel hardening properties were experimentally investigated through X-ray diffraction, Mercury intrusion porosimetry, uniaxial compression, and thermogravimetric analysis. Three different mine tailings were used to verify the FCM’s applicability. Results show that the strength performance of FCM-CPB is 72% of that of OPC-CPB, while FCM production cost is almost less than half of OPC. The hydration process of the FCM-CPB can be divided into five stages, and the main hydration products are ettringite and gel-like hydrates. The 31.2% porosity of FCM-CPB at 28-day curing is higher than that of 7-day curing, while the average pore size is lower, and the structure is denser. The FCM can meet the strength requirement of three different mine tailings regarding different subsequent filling and cut-and-fill mining methods. The proposed FCM provides a feasible alternative with economic and environmental benefits.https://www.mdpi.com/2310-2861/10/10/623cemented paste backfillfly ashgel materialhydration propertieshardening properties
spellingShingle Bolin Xiao
Jiandong Wang
Aixiang Wu
Ruiming Guo
Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
Gels
cemented paste backfill
fly ash
gel material
hydration properties
hardening properties
title Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
title_full Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
title_fullStr Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
title_full_unstemmed Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
title_short Hydration and Hardening Properties of High Fly-Ash Content Gel Material for Cemented Paste Backfill Utilization
title_sort hydration and hardening properties of high fly ash content gel material for cemented paste backfill utilization
topic cemented paste backfill
fly ash
gel material
hydration properties
hardening properties
url https://www.mdpi.com/2310-2861/10/10/623
work_keys_str_mv AT bolinxiao hydrationandhardeningpropertiesofhighflyashcontentgelmaterialforcementedpastebackfillutilization
AT jiandongwang hydrationandhardeningpropertiesofhighflyashcontentgelmaterialforcementedpastebackfillutilization
AT aixiangwu hydrationandhardeningpropertiesofhighflyashcontentgelmaterialforcementedpastebackfillutilization
AT ruimingguo hydrationandhardeningpropertiesofhighflyashcontentgelmaterialforcementedpastebackfillutilization