Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications

Proton-Exchange-Membrane Fuel Cell (PEMFC) systems are proving to be a promising solution for decarbonizing various means of transport, especially heavy ones. However, their reliability, availability, performance, durability, safety and operating costs are not yet fully competitive with industrial a...

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Main Authors: Gaultier Gibey, Elodie Pahon, Noureddine Zerhouni, Daniel Hissel
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/11/2957
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author Gaultier Gibey
Elodie Pahon
Noureddine Zerhouni
Daniel Hissel
author_facet Gaultier Gibey
Elodie Pahon
Noureddine Zerhouni
Daniel Hissel
author_sort Gaultier Gibey
collection DOAJ
description Proton-Exchange-Membrane Fuel Cell (PEMFC) systems are proving to be a promising solution for decarbonizing various means of transport, especially heavy ones. However, their reliability, availability, performance, durability, safety and operating costs are not yet fully competitive with industrial and commercial systems (actual systems). Predictive maintenance (PrM) is proving to be one of the most promising solutions for improving these critical points. In this paper, several PrM approaches will be developed considering the constraints of actual systems. The first approach involves estimating the overall State of Health (SOH) of a PEMFC operating under a dynamic load according to an FC-DLC (Fuel Cell Dynamic Load Cycle) profile, using a Health Indicator (HI). This section will also discuss the relevance of current End-of-Life (EoL) indicators by putting the performance, safety and economic profitability of PEMFC systems into perspective. The second approach involves predicting the voltage of the PEMFC while operating under this same profile in order to estimate its overall Remaining Useful Life (RUL). Finally, the last approach proposed will make it possible to estimate the time when it will be worthwhile, or even economically necessary, to replace a degraded PEMFC with a new one.
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spelling doaj-art-de55e44c3d5d4727a1d2dfc7abc1f08b2025-08-20T02:23:08ZengMDPI AGEnergies1996-10732025-06-011811295710.3390/en18112957Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation ApplicationsGaultier Gibey0Elodie Pahon1Noureddine Zerhouni2Daniel Hissel3Université Marie et Louis Pasteur, UTBM, SupMicroTech-ENSMM, CNRS, Institut FEMTO-ST, FCLAB, 90000 Belfort, FranceUniversité Marie et Louis Pasteur, UTBM, SupMicroTech-ENSMM, CNRS, Institut FEMTO-ST, FCLAB, 90000 Belfort, FranceUniversité Marie et Louis Pasteur, UTBM, SupMicroTech-ENSMM, CNRS, Institut FEMTO-ST, FCLAB, 90000 Belfort, FranceUniversité Marie et Louis Pasteur, UTBM, SupMicroTech-ENSMM, CNRS, Institut FEMTO-ST, FCLAB, 90000 Belfort, FranceProton-Exchange-Membrane Fuel Cell (PEMFC) systems are proving to be a promising solution for decarbonizing various means of transport, especially heavy ones. However, their reliability, availability, performance, durability, safety and operating costs are not yet fully competitive with industrial and commercial systems (actual systems). Predictive maintenance (PrM) is proving to be one of the most promising solutions for improving these critical points. In this paper, several PrM approaches will be developed considering the constraints of actual systems. The first approach involves estimating the overall State of Health (SOH) of a PEMFC operating under a dynamic load according to an FC-DLC (Fuel Cell Dynamic Load Cycle) profile, using a Health Indicator (HI). This section will also discuss the relevance of current End-of-Life (EoL) indicators by putting the performance, safety and economic profitability of PEMFC systems into perspective. The second approach involves predicting the voltage of the PEMFC while operating under this same profile in order to estimate its overall Remaining Useful Life (RUL). Finally, the last approach proposed will make it possible to estimate the time when it will be worthwhile, or even economically necessary, to replace a degraded PEMFC with a new one.https://www.mdpi.com/1996-1073/18/11/2957PEMFC prognosticspredictive maintenancePEMFC overall SOH estimationPEMFC overall RUL predictionmaintenance scheduling optimization
spellingShingle Gaultier Gibey
Elodie Pahon
Noureddine Zerhouni
Daniel Hissel
Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
Energies
PEMFC prognostics
predictive maintenance
PEMFC overall SOH estimation
PEMFC overall RUL prediction
maintenance scheduling optimization
title Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
title_full Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
title_fullStr Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
title_full_unstemmed Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
title_short Predictive Maintenance of Proton-Exchange-Membrane Fuel Cells for Transportation Applications
title_sort predictive maintenance of proton exchange membrane fuel cells for transportation applications
topic PEMFC prognostics
predictive maintenance
PEMFC overall SOH estimation
PEMFC overall RUL prediction
maintenance scheduling optimization
url https://www.mdpi.com/1996-1073/18/11/2957
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AT elodiepahon predictivemaintenanceofprotonexchangemembranefuelcellsfortransportationapplications
AT noureddinezerhouni predictivemaintenanceofprotonexchangemembranefuelcellsfortransportationapplications
AT danielhissel predictivemaintenanceofprotonexchangemembranefuelcellsfortransportationapplications