Curing simulation and data-driven curing curve prediction of thermoset composites

Abstract Molding has been widely used to manufacture thermoset composite structures in the aerospace and automotive industries owing to its efficiency in reducing the number of parts and the manufacturing cost. For such molded composite parts, the degree-of-cure curve is generally used to evaluate t...

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Main Authors: Chenchen Wu, Ruming Zhang, Pengyuan Zhao, Liang Li, Dingguo Zhang
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-83379-3
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author Chenchen Wu
Ruming Zhang
Pengyuan Zhao
Liang Li
Dingguo Zhang
author_facet Chenchen Wu
Ruming Zhang
Pengyuan Zhao
Liang Li
Dingguo Zhang
author_sort Chenchen Wu
collection DOAJ
description Abstract Molding has been widely used to manufacture thermoset composite structures in the aerospace and automotive industries owing to its efficiency in reducing the number of parts and the manufacturing cost. For such molded composite parts, the degree-of-cure curve is generally used to evaluate the solidification of the resin. Nevertheless, in simulation of cure is not the cure model itself, but rather knowing the initial conditions such as fiber volume fraction, initial curing degree, convective boundary conditions etc. Additionally, solving the heat transfer coupled with the cure kinetics presents additional requirements for time, making artificial intelligence tools promising for these problems. This paper focuses on developing a data-driven approach for predicting the degree-of-cure curve. The simulated degree-of-cure curve for the model corresponds to a specific temperature–time curve was verified by the published value. Then, the temperature–time and the resulting degree-of-cure-time curves obtained from finite element simulations were created for training the prediction models using machine learning approaches of support vector regression (SVR), back propagation (BP) neural network and BP neural network optimized by genetic algorithm (GA-BP). The validation and evaluation indices illustrate that the degree-of-cure curve prediction model trained by the GA-BP neural network yields the highest accuracy.
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spelling doaj-art-ddd96fb28b514ff68256b282375684282025-08-20T02:53:57ZengNature PortfolioScientific Reports2045-23222024-12-0114111410.1038/s41598-024-83379-3Curing simulation and data-driven curing curve prediction of thermoset compositesChenchen Wu0Ruming Zhang1Pengyuan Zhao2Liang Li3Dingguo Zhang4School of Physics, Nanjing University of Science and TechnologyShenyang Institute of Automation, Chinese Academy of ScienceUniversity of Electronic Science and Technology of ChinaSchool of Physics, Nanjing University of Science and TechnologySchool of Physics, Nanjing University of Science and TechnologyAbstract Molding has been widely used to manufacture thermoset composite structures in the aerospace and automotive industries owing to its efficiency in reducing the number of parts and the manufacturing cost. For such molded composite parts, the degree-of-cure curve is generally used to evaluate the solidification of the resin. Nevertheless, in simulation of cure is not the cure model itself, but rather knowing the initial conditions such as fiber volume fraction, initial curing degree, convective boundary conditions etc. Additionally, solving the heat transfer coupled with the cure kinetics presents additional requirements for time, making artificial intelligence tools promising for these problems. This paper focuses on developing a data-driven approach for predicting the degree-of-cure curve. The simulated degree-of-cure curve for the model corresponds to a specific temperature–time curve was verified by the published value. Then, the temperature–time and the resulting degree-of-cure-time curves obtained from finite element simulations were created for training the prediction models using machine learning approaches of support vector regression (SVR), back propagation (BP) neural network and BP neural network optimized by genetic algorithm (GA-BP). The validation and evaluation indices illustrate that the degree-of-cure curve prediction model trained by the GA-BP neural network yields the highest accuracy.https://doi.org/10.1038/s41598-024-83379-3MoldingCuring simulationDegree-of-cure curveMachine learningNeural network
spellingShingle Chenchen Wu
Ruming Zhang
Pengyuan Zhao
Liang Li
Dingguo Zhang
Curing simulation and data-driven curing curve prediction of thermoset composites
Scientific Reports
Molding
Curing simulation
Degree-of-cure curve
Machine learning
Neural network
title Curing simulation and data-driven curing curve prediction of thermoset composites
title_full Curing simulation and data-driven curing curve prediction of thermoset composites
title_fullStr Curing simulation and data-driven curing curve prediction of thermoset composites
title_full_unstemmed Curing simulation and data-driven curing curve prediction of thermoset composites
title_short Curing simulation and data-driven curing curve prediction of thermoset composites
title_sort curing simulation and data driven curing curve prediction of thermoset composites
topic Molding
Curing simulation
Degree-of-cure curve
Machine learning
Neural network
url https://doi.org/10.1038/s41598-024-83379-3
work_keys_str_mv AT chenchenwu curingsimulationanddatadrivencuringcurvepredictionofthermosetcomposites
AT rumingzhang curingsimulationanddatadrivencuringcurvepredictionofthermosetcomposites
AT pengyuanzhao curingsimulationanddatadrivencuringcurvepredictionofthermosetcomposites
AT liangli curingsimulationanddatadrivencuringcurvepredictionofthermosetcomposites
AT dingguozhang curingsimulationanddatadrivencuringcurvepredictionofthermosetcomposites