EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT

Due to the high stress concentration of spot welding joints, it is very easy to initiate fatigue cracks at the edge of the nugget, and the residual stress produced by spot welding will affect its propagation. To explore the influence of spot welding residual stress on fatigue crack propagation, a th...

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Main Authors: LUO JiaYuan, LI Xin, TAN Chao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2024-04-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.024
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author LUO JiaYuan
LI Xin
TAN Chao
author_facet LUO JiaYuan
LI Xin
TAN Chao
author_sort LUO JiaYuan
collection DOAJ
description Due to the high stress concentration of spot welding joints, it is very easy to initiate fatigue cracks at the edge of the nugget, and the residual stress produced by spot welding will affect its propagation. To explore the influence of spot welding residual stress on fatigue crack propagation, a three-dimensional finite element simulation model of DP600 high strength steel spot welding joint was established. Based on the thermal-elastic-plastic theory, the residual stress field of spot welding was solved. On this basis, the local stress intensitv factor (SIF) solution of the kinked crack with and without residual stress was calculated. By analvzing the variation curve of the local stress intensity factor at the deepest point of the crack with the crack depth ratio under the two conditions, the influence of residual stress of spot welding on the propagation of kinked crack was studied. Based on the fracture mechanics theory, the improved two-parameter model is used to predict the fatigue life wit th and without residual stress. The results show that the residual stress of spot welding significantly increases the local stress intensity factor, and the influence of residual stress on it increases with the increase of crack depth ratio. Considering the residual stress, the overall crack propagation trend remains unchanged but the propagation rate increases significantly, and the fatigue life decreases from 35 616 times to 12 564 times.
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publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-ddca5a5822c7437da0c12688946cc9ab2025-01-15T02:45:29ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692024-04-014643944563929678EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINTLUO JiaYuanLI XinTAN ChaoDue to the high stress concentration of spot welding joints, it is very easy to initiate fatigue cracks at the edge of the nugget, and the residual stress produced by spot welding will affect its propagation. To explore the influence of spot welding residual stress on fatigue crack propagation, a three-dimensional finite element simulation model of DP600 high strength steel spot welding joint was established. Based on the thermal-elastic-plastic theory, the residual stress field of spot welding was solved. On this basis, the local stress intensitv factor (SIF) solution of the kinked crack with and without residual stress was calculated. By analvzing the variation curve of the local stress intensity factor at the deepest point of the crack with the crack depth ratio under the two conditions, the influence of residual stress of spot welding on the propagation of kinked crack was studied. Based on the fracture mechanics theory, the improved two-parameter model is used to predict the fatigue life wit th and without residual stress. The results show that the residual stress of spot welding significantly increases the local stress intensity factor, and the influence of residual stress on it increases with the increase of crack depth ratio. Considering the residual stress, the overall crack propagation trend remains unchanged but the propagation rate increases significantly, and the fatigue life decreases from 35 616 times to 12 564 times.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.024Spot welding residual stressKinked crackStress intensity factorFatigue life
spellingShingle LUO JiaYuan
LI Xin
TAN Chao
EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
Jixie qiangdu
Spot welding residual stress
Kinked crack
Stress intensity factor
Fatigue life
title EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
title_full EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
title_fullStr EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
title_full_unstemmed EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
title_short EFFECT OF WELDING RESIDUAL STRESS ON CRACK PROPAGATION AND FATIGUE PERFORMANCE OF HIGH STRENGTH STEEL SPOT WELDING JOINT
title_sort effect of welding residual stress on crack propagation and fatigue performance of high strength steel spot welding joint
topic Spot welding residual stress
Kinked crack
Stress intensity factor
Fatigue life
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.024
work_keys_str_mv AT luojiayuan effectofweldingresidualstressoncrackpropagationandfatigueperformanceofhighstrengthsteelspotweldingjoint
AT lixin effectofweldingresidualstressoncrackpropagationandfatigueperformanceofhighstrengthsteelspotweldingjoint
AT tanchao effectofweldingresidualstressoncrackpropagationandfatigueperformanceofhighstrengthsteelspotweldingjoint