Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness

The article reveals the influence of the technological regimes of direct laser cultivation, as well as the adverse conditions on the microhardness and the residual porosity of the samples. The speed of movement of the working tool (from 20 mm/s to 30 mm/s, step 5 mm/s), distance between nozzle and s...

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Main Authors: Khaimovich Alexander, Oleynik Maxim, Balyakin Andrey, Zlobin Evgeny, Kudriashova Maria, Nosova Ekaterina
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:EPJ Web of Conferences
Online Access:https://www.epj-conferences.org/articles/epjconf/pdf/2025/03/epjconf_aapm2025_01009.pdf
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author Khaimovich Alexander
Oleynik Maxim
Balyakin Andrey
Zlobin Evgeny
Kudriashova Maria
Nosova Ekaterina
author_facet Khaimovich Alexander
Oleynik Maxim
Balyakin Andrey
Zlobin Evgeny
Kudriashova Maria
Nosova Ekaterina
author_sort Khaimovich Alexander
collection DOAJ
description The article reveals the influence of the technological regimes of direct laser cultivation, as well as the adverse conditions on the microhardness and the residual porosity of the samples. The speed of movement of the working tool (from 20 mm/s to 30 mm/s, step 5 mm/s), distance between nozzle and surface (9 mm to 13 mm, 2 mm pitch), mass flow (20.5 g/min to 30.7 g/min, 5.1 g/min pitch) and processing pause (32.0 to 48.0, 8.0) were chosen by variable factors. The influence of the mentioned factors on microhardness and residual porosity was determined, a regression model was worked out. The analysis shows that increasing powder flow and process pause reduces the variability of microhardness by the sample’ crosssection and increases its mean value, and the effective focusing distance and the melting speed have an uneven effect. The increase in the focusing distance and the melting speed clearly increase the variability of the residual porosity over the cross-section of the sample. The increase in the values of the technological pause and the powder flow have an opposite effect in the influence.
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issn 2100-014X
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publishDate 2025-01-01
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spelling doaj-art-dd5334f924b24d60b237d3f12c437d492025-08-20T03:02:17ZengEDP SciencesEPJ Web of Conferences2100-014X2025-01-013180100910.1051/epjconf/202531801009epjconf_aapm2025_01009Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardnessKhaimovich Alexander0Oleynik Maxim1Balyakin Andrey2Zlobin Evgeny3Kudriashova Maria4Nosova Ekaterina5Samara UniversitySamara UniversitySamara UniversitySamara UniversitySamara UniversitySamara UniversityThe article reveals the influence of the technological regimes of direct laser cultivation, as well as the adverse conditions on the microhardness and the residual porosity of the samples. The speed of movement of the working tool (from 20 mm/s to 30 mm/s, step 5 mm/s), distance between nozzle and surface (9 mm to 13 mm, 2 mm pitch), mass flow (20.5 g/min to 30.7 g/min, 5.1 g/min pitch) and processing pause (32.0 to 48.0, 8.0) were chosen by variable factors. The influence of the mentioned factors on microhardness and residual porosity was determined, a regression model was worked out. The analysis shows that increasing powder flow and process pause reduces the variability of microhardness by the sample’ crosssection and increases its mean value, and the effective focusing distance and the melting speed have an uneven effect. The increase in the focusing distance and the melting speed clearly increase the variability of the residual porosity over the cross-section of the sample. The increase in the values of the technological pause and the powder flow have an opposite effect in the influence.https://www.epj-conferences.org/articles/epjconf/pdf/2025/03/epjconf_aapm2025_01009.pdf
spellingShingle Khaimovich Alexander
Oleynik Maxim
Balyakin Andrey
Zlobin Evgeny
Kudriashova Maria
Nosova Ekaterina
Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
EPJ Web of Conferences
title Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
title_full Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
title_fullStr Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
title_full_unstemmed Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
title_short Study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
title_sort study of variability phenomena during direct metal deposition of nickel based superalloy on residual porosity and microhardness
url https://www.epj-conferences.org/articles/epjconf/pdf/2025/03/epjconf_aapm2025_01009.pdf
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