Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing

Wire arc additive manufacturing (WAAM) is a viable technology for manufacturing complex and medium-to-large-sized invar alloy components. However, the cyclic thermal input during the WAAM process may cause the austenite grains in the component to grow abnormally, adversely impacting the material’s m...

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Main Authors: Cuixin Chen, Chenyu Zhao, Zhonghua Sun, Jun He, Weibing Guo, Haitao Xue, Baoxi Liu, Caidong Zhang, Hongxin Zhang
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/6/3351
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author Cuixin Chen
Chenyu Zhao
Zhonghua Sun
Jun He
Weibing Guo
Haitao Xue
Baoxi Liu
Caidong Zhang
Hongxin Zhang
author_facet Cuixin Chen
Chenyu Zhao
Zhonghua Sun
Jun He
Weibing Guo
Haitao Xue
Baoxi Liu
Caidong Zhang
Hongxin Zhang
author_sort Cuixin Chen
collection DOAJ
description Wire arc additive manufacturing (WAAM) is a viable technology for manufacturing complex and medium-to-large-sized invar alloy components. However, the cyclic thermal input during the WAAM process may cause the austenite grains in the component to grow abnormally, adversely impacting the material’s mechanical properties. The addition of alloying elements such as Cr, Mo, and V can refine the microstructure of invar alloy to solve these problems. This study examines the influence of Cr, Mo, V, and N on the microstructure and mechanical properties of invar alloy produced through wire arc additive manufacturing. The elements Cr, Mo, and V can form various carbides and nitrides in invar alloys. These precipitation phases are distributed in various forms at grain boundaries and inside the grain, which can refine both the grain and the cellular substructure inside the grain. Moreover, these precipitation phases are distributed in different forms, impeding dislocation movement, thereby enhancing the strength of the invar alloy. The mean tensile strength of WAAM-fabricated high-strength invar alloy in this study attained 793 MPa, approximately 99% higher than that of ordinary invar alloy. The mechanical anisotropy of WAAM-fabricated invar alloy can be ascribed to the thermal interactions between adjacent deposition units.
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spelling doaj-art-dcf02f7759bc4ca888a5c09b4785f3f92025-08-20T02:42:35ZengMDPI AGApplied Sciences2076-34172025-03-01156335110.3390/app15063351Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive ManufacturingCuixin Chen0Chenyu Zhao1Zhonghua Sun2Jun He3Weibing Guo4Haitao Xue5Baoxi Liu6Caidong Zhang7Hongxin Zhang8“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, ChinaHBIS Group Technology Research Institute, HBIS Group, Shijiazhuang 052165, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, ChinaHBIS Group Technology Research Institute, HBIS Group, Shijiazhuang 052165, China“The Belt and Road Initiative” Advanced Materials International Joint Research Center of Hebei Province, School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130, ChinaWire arc additive manufacturing (WAAM) is a viable technology for manufacturing complex and medium-to-large-sized invar alloy components. However, the cyclic thermal input during the WAAM process may cause the austenite grains in the component to grow abnormally, adversely impacting the material’s mechanical properties. The addition of alloying elements such as Cr, Mo, and V can refine the microstructure of invar alloy to solve these problems. This study examines the influence of Cr, Mo, V, and N on the microstructure and mechanical properties of invar alloy produced through wire arc additive manufacturing. The elements Cr, Mo, and V can form various carbides and nitrides in invar alloys. These precipitation phases are distributed in various forms at grain boundaries and inside the grain, which can refine both the grain and the cellular substructure inside the grain. Moreover, these precipitation phases are distributed in different forms, impeding dislocation movement, thereby enhancing the strength of the invar alloy. The mean tensile strength of WAAM-fabricated high-strength invar alloy in this study attained 793 MPa, approximately 99% higher than that of ordinary invar alloy. The mechanical anisotropy of WAAM-fabricated invar alloy can be ascribed to the thermal interactions between adjacent deposition units.https://www.mdpi.com/2076-3417/15/6/3351high-strength invar alloywire arc additive manufacturingmicrostructure characteristicsprecipitation
spellingShingle Cuixin Chen
Chenyu Zhao
Zhonghua Sun
Jun He
Weibing Guo
Haitao Xue
Baoxi Liu
Caidong Zhang
Hongxin Zhang
Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
Applied Sciences
high-strength invar alloy
wire arc additive manufacturing
microstructure characteristics
precipitation
title Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
title_full Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
title_fullStr Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
title_full_unstemmed Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
title_short Microstructure Characteristics and Mechanical Properties of High-Strength Invar Alloy by Wire Arc Additive Manufacturing
title_sort microstructure characteristics and mechanical properties of high strength invar alloy by wire arc additive manufacturing
topic high-strength invar alloy
wire arc additive manufacturing
microstructure characteristics
precipitation
url https://www.mdpi.com/2076-3417/15/6/3351
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