Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method
Resistance spot welding (RSW) involved two or more sheets of metal that are welded together with or without filler materials. This paper discussed the optimization of RSW process parameters that were varied on galvanized steel below 6 kA by using Taguchi method. Galvanized steel can be more difficu...
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| Format: | Article |
| Language: | English |
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Polish Academy of Sciences
2025-03-01
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| Series: | Archives of Metallurgy and Materials |
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| Online Access: | https://journals.pan.pl/Content/134448/AMM-2025-1-05-Hayazi.pdf |
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| author | N.F. Hayazi P. Jaraman D.S. Che Halin F.M. Foudzi M. Nabiałek P. Vizureanu |
| author_facet | N.F. Hayazi P. Jaraman D.S. Che Halin F.M. Foudzi M. Nabiałek P. Vizureanu |
| author_sort | N.F. Hayazi |
| collection | DOAJ |
| description | Resistance spot welding (RSW) involved two or more sheets of metal that are welded together with or without filler materials. This paper discussed the optimization of RSW process parameters that were varied on galvanized steel below 6 kA by using Taguchi method. Galvanized steel can be more difficult to spot weld than any other uncoated metal due to the tendency of zinc coating alloying with electrodes. The three process parameters are welding current, welding time and holding time. The type of OA used in this study was L9. Subsequently, tensile and Vickers microhardness tests were conducted on the sample. Results from these tests were used to calculate the S/N ratio, ANOVA and confirmation test. The optimal parameters value and percentage of contributing factors to the welding can be identified. It will help to produce high-quality weld joints. |
| format | Article |
| id | doaj-art-dc239d84d38a400c877b11ebe50e4c8f |
| institution | DOAJ |
| issn | 2300-1909 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | Polish Academy of Sciences |
| record_format | Article |
| series | Archives of Metallurgy and Materials |
| spelling | doaj-art-dc239d84d38a400c877b11ebe50e4c8f2025-08-20T02:51:00ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092025-03-01vol. 70No 13946https://doi.org/10.24425/amm.2025.152504Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi MethodN.F. Hayazi0https://orcid.org/0000-0001-8583-5995P. Jaraman1https://orcid.org/0000-0003-1780-9001D.S. Che Halin2https://orcid.org/0000-0003-0224-8029F.M. Foudzi3https://orcid.org/0000-0001-8217-9689M. Nabiałek4https://orcid.org/0000-0001-6585-3918P. Vizureanu5https://orcid.org/0000-0002-3593-9400Universiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Surface Technology Special Interest Group, 01000 Perlis, MalaysiaUniversiti Malaysia Perlis (UniMAP), Faculty of Chemical Engineering and Technology, Surface Technology Special Interest Group, 01000 Perlis, MalaysiaUniversiti Malaysia Perlis (UniMAP), Center of Excellence Geopolymer and Green Technology (CEGeoGTech), 01000 Perlis, MalaysiaUniversiti Kebangsaan Malaysia, Faculty of Engineering and Built Environment, Department of Mechanical and Manufacturing Engineering, 43600, Bangi, Selangor, MalaysiaCzęstochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 42-200 Czestochowa, PolandGheorghe Asachi Technical University of Iasi, Faculty of Materials Science and Engineering, 41 D. Mangeron Street, 700050 Iasi, RomaniaResistance spot welding (RSW) involved two or more sheets of metal that are welded together with or without filler materials. This paper discussed the optimization of RSW process parameters that were varied on galvanized steel below 6 kA by using Taguchi method. Galvanized steel can be more difficult to spot weld than any other uncoated metal due to the tendency of zinc coating alloying with electrodes. The three process parameters are welding current, welding time and holding time. The type of OA used in this study was L9. Subsequently, tensile and Vickers microhardness tests were conducted on the sample. Results from these tests were used to calculate the S/N ratio, ANOVA and confirmation test. The optimal parameters value and percentage of contributing factors to the welding can be identified. It will help to produce high-quality weld joints.https://journals.pan.pl/Content/134448/AMM-2025-1-05-Hayazi.pdfspot weldingtaguchi methodsgalvanized steels/n ratiotensile strength |
| spellingShingle | N.F. Hayazi P. Jaraman D.S. Che Halin F.M. Foudzi M. Nabiałek P. Vizureanu Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method Archives of Metallurgy and Materials spot welding taguchi methods galvanized steel s/n ratio tensile strength |
| title | Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method |
| title_full | Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method |
| title_fullStr | Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method |
| title_full_unstemmed | Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method |
| title_short | Analysis of Process Parameters for Resistance Spot Welding on Galvanized Steel using Taguchi Method |
| title_sort | analysis of process parameters for resistance spot welding on galvanized steel using taguchi method |
| topic | spot welding taguchi methods galvanized steel s/n ratio tensile strength |
| url | https://journals.pan.pl/Content/134448/AMM-2025-1-05-Hayazi.pdf |
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