Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits

Fire fighters’ stations suits are expected to have adequate flame resistance for protection of the wearer. At the same time the comfort of wearing is essential to prevent fatigue and to maintain the efficiency during long working hours. Therefore, it is essential to balance these multi responses in...

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Main Authors: Hafsa Jamshaid, Awais Ahmad Khan, Rajesh Kumar Mishra, Naseer Ahmad, Vijay Chandan, Viktor Kolář, Miroslav Müller
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844025008886
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author Hafsa Jamshaid
Awais Ahmad Khan
Rajesh Kumar Mishra
Naseer Ahmad
Vijay Chandan
Viktor Kolář
Miroslav Müller
author_facet Hafsa Jamshaid
Awais Ahmad Khan
Rajesh Kumar Mishra
Naseer Ahmad
Vijay Chandan
Viktor Kolář
Miroslav Müller
author_sort Hafsa Jamshaid
collection DOAJ
description Fire fighters’ stations suits are expected to have adequate flame resistance for protection of the wearer. At the same time the comfort of wearing is essential to prevent fatigue and to maintain the efficiency during long working hours. Therefore, it is essential to balance these multi responses in a scientific manner. This study explores the multi-response optimization of fiber blend composition and knitted structures on the responses like flammability, comfort, and serviceability/mechanical properties, for the development of fire-resistant fabrics. Inherently fire-resistant (FR) fibers like meta-aramid Nomex, FR-Viscose, modacrylic (Protex) and carbon/Pyron fibers (Zoltek) were used in different blends to form yarns. Interlock derivative knitted structures like Cross Relief, Cross Miss and Vertical Tubular were developed. The results have been analyzed using Taguchi Grey relational analysis (GRA) for multi-response optimization. The analysis revealed that the sample with the blend of 70/30 % Protex/Nomex fiber and a Cross-relief structure ranked the best sample in terms of required performance. The percentage contribution of each factor was analyzed using ANOVA (α = 0.05) and visualized using a pie chart. While Factor B (Knitted Structure) demonstrated the highest variance contribution (42.3 %), it was not statistically significant based on the p-value and F-ratio from ANOVA results. The findings of this study are useful for designing flame-resistant uniforms/Station garment for firefighters without compromising wearing comfort so that the efficiency of the workers will not be compromised.
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spelling doaj-art-dbb6f4d2c4424a5a92c6c34601ae9b302025-02-12T05:31:24ZengElsevierHeliyon2405-84402025-02-01114e42508Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suitsHafsa Jamshaid0Awais Ahmad Khan1Rajesh Kumar Mishra2Naseer Ahmad3Vijay Chandan4Viktor Kolář5Miroslav Müller6School of Engineering and Technology, National Textile University, Sheikhupura Road, Faisalabad, 37610, PakistanSchool of Engineering and Technology, National Textile University, Sheikhupura Road, Faisalabad, 37610, PakistanDepartment of Material Science and Manufacturing Technology, Faculty of Engineering, Czech University of Life Sciences Prague, Kamycka 129, Suchdol, 165 00, Prague, Czech Republic; Corresponding author.School of Sciences, National Textile University, Sheikhupura Road, Faisalabad, 37610, PakistanDepartment of Material Science and Manufacturing Technology, Faculty of Engineering, Czech University of Life Sciences Prague, Kamycka 129, Suchdol, 165 00, Prague, Czech RepublicDepartment of Material Science and Manufacturing Technology, Faculty of Engineering, Czech University of Life Sciences Prague, Kamycka 129, Suchdol, 165 00, Prague, Czech RepublicDepartment of Material Science and Manufacturing Technology, Faculty of Engineering, Czech University of Life Sciences Prague, Kamycka 129, Suchdol, 165 00, Prague, Czech RepublicFire fighters’ stations suits are expected to have adequate flame resistance for protection of the wearer. At the same time the comfort of wearing is essential to prevent fatigue and to maintain the efficiency during long working hours. Therefore, it is essential to balance these multi responses in a scientific manner. This study explores the multi-response optimization of fiber blend composition and knitted structures on the responses like flammability, comfort, and serviceability/mechanical properties, for the development of fire-resistant fabrics. Inherently fire-resistant (FR) fibers like meta-aramid Nomex, FR-Viscose, modacrylic (Protex) and carbon/Pyron fibers (Zoltek) were used in different blends to form yarns. Interlock derivative knitted structures like Cross Relief, Cross Miss and Vertical Tubular were developed. The results have been analyzed using Taguchi Grey relational analysis (GRA) for multi-response optimization. The analysis revealed that the sample with the blend of 70/30 % Protex/Nomex fiber and a Cross-relief structure ranked the best sample in terms of required performance. The percentage contribution of each factor was analyzed using ANOVA (α = 0.05) and visualized using a pie chart. While Factor B (Knitted Structure) demonstrated the highest variance contribution (42.3 %), it was not statistically significant based on the p-value and F-ratio from ANOVA results. The findings of this study are useful for designing flame-resistant uniforms/Station garment for firefighters without compromising wearing comfort so that the efficiency of the workers will not be compromised.http://www.sciencedirect.com/science/article/pii/S2405844025008886Fire-resistant fabricsGrey relational analysis (GRA)Analysis of varianceStation suitsFlammabilityThermo-physiological comfort
spellingShingle Hafsa Jamshaid
Awais Ahmad Khan
Rajesh Kumar Mishra
Naseer Ahmad
Vijay Chandan
Viktor Kolář
Miroslav Müller
Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
Heliyon
Fire-resistant fabrics
Grey relational analysis (GRA)
Analysis of variance
Station suits
Flammability
Thermo-physiological comfort
title Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
title_full Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
title_fullStr Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
title_full_unstemmed Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
title_short Taguchi Grey relational analysis (GRA) based multi response optimization of flammability, comfort and mechanical properties in station suits
title_sort taguchi grey relational analysis gra based multi response optimization of flammability comfort and mechanical properties in station suits
topic Fire-resistant fabrics
Grey relational analysis (GRA)
Analysis of variance
Station suits
Flammability
Thermo-physiological comfort
url http://www.sciencedirect.com/science/article/pii/S2405844025008886
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