Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion

The current commitment towards aviation climate neutrality and decarbonisation is boosting research programmes on disruptive aircraft configurations featuring sustainable powertrains and fuel-efficient airframes. This trend is pushing the design towards high-aspect-ratio wings made of lightweight st...

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Main Authors: João Carvalho, Rauno Cavallaro, Andrea Cini
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/90/1/85
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author João Carvalho
Rauno Cavallaro
Andrea Cini
author_facet João Carvalho
Rauno Cavallaro
Andrea Cini
author_sort João Carvalho
collection DOAJ
description The current commitment towards aviation climate neutrality and decarbonisation is boosting research programmes on disruptive aircraft configurations featuring sustainable powertrains and fuel-efficient airframes. This trend is pushing the design towards high-aspect-ratio wings made of lightweight structures housing distributed propulsion systems. Airframe preliminary sizing and mass estimation of non-conventional configurations, if performed using legacy methodologies based on experience, gathered with traditional configurations may result in non-optimised and non-viable designs. Therefore, a physics-based optimisation approach may allow more accurate sizing and airframe mass estimation. The methodology suggested in this paper is based on the automatic generation of a global finite element model to estimate the weight and determine a feasible material distribution for the wing box structure of a strut-braced wing configuration by means of size optimisation. Composite materials with defined stacking sequences were assigned to the wing components and structural weight minimised with the aim of offsetting the weight penalties associated with this non-conventional aircraft configuration. Preliminary results suggest that the composite strut-braced wing could achieve a weight reduction of up to 44% compared to a composite cantilever wing with equal aspect ratio of 20. The actual weight reduction is thought to be lower due to potential overestimation of the cantilever configuration.
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spelling doaj-art-db537f407cf2405bbd8153c57c2ae7112025-08-20T03:27:10ZengMDPI AGEngineering Proceedings2673-45912025-03-019018510.3390/engproc2025090085Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid PropulsionJoão Carvalho0Rauno Cavallaro1Andrea Cini2Department of Aerospace Engineering, Universidad Carlos III, Av. de la Universidad, 30, Leganés, 28911 Madrid, SpainDepartment of Aerospace Engineering, Universidad Carlos III, Av. de la Universidad, 30, Leganés, 28911 Madrid, SpainDepartment of Aerospace Engineering, Universidad Carlos III, Av. de la Universidad, 30, Leganés, 28911 Madrid, SpainThe current commitment towards aviation climate neutrality and decarbonisation is boosting research programmes on disruptive aircraft configurations featuring sustainable powertrains and fuel-efficient airframes. This trend is pushing the design towards high-aspect-ratio wings made of lightweight structures housing distributed propulsion systems. Airframe preliminary sizing and mass estimation of non-conventional configurations, if performed using legacy methodologies based on experience, gathered with traditional configurations may result in non-optimised and non-viable designs. Therefore, a physics-based optimisation approach may allow more accurate sizing and airframe mass estimation. The methodology suggested in this paper is based on the automatic generation of a global finite element model to estimate the weight and determine a feasible material distribution for the wing box structure of a strut-braced wing configuration by means of size optimisation. Composite materials with defined stacking sequences were assigned to the wing components and structural weight minimised with the aim of offsetting the weight penalties associated with this non-conventional aircraft configuration. Preliminary results suggest that the composite strut-braced wing could achieve a weight reduction of up to 44% compared to a composite cantilever wing with equal aspect ratio of 20. The actual weight reduction is thought to be lower due to potential overestimation of the cantilever configuration.https://www.mdpi.com/2673-4591/90/1/85high-aspect-ratio wingsstrut-braced wingstructural optimisationmass estimation
spellingShingle João Carvalho
Rauno Cavallaro
Andrea Cini
Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
Engineering Proceedings
high-aspect-ratio wings
strut-braced wing
structural optimisation
mass estimation
title Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
title_full Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
title_fullStr Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
title_full_unstemmed Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
title_short Structural Optimisation for Mass Estimation of Large-Aspect-Ratio Wings with Distributed Hybrid Propulsion
title_sort structural optimisation for mass estimation of large aspect ratio wings with distributed hybrid propulsion
topic high-aspect-ratio wings
strut-braced wing
structural optimisation
mass estimation
url https://www.mdpi.com/2673-4591/90/1/85
work_keys_str_mv AT joaocarvalho structuraloptimisationformassestimationoflargeaspectratiowingswithdistributedhybridpropulsion
AT raunocavallaro structuraloptimisationformassestimationoflargeaspectratiowingswithdistributedhybridpropulsion
AT andreacini structuraloptimisationformassestimationoflargeaspectratiowingswithdistributedhybridpropulsion