Characterization of electrolytically developed copper filled epoxy adhesive for space applications

The pursuit of advanced materials for space applications accelerates the development of new materials that exhibits excellent thermal, mechanical, and electrical properties under extreme environments. This study focuses on optimizing copper loading levels within epoxy matrices (ranging from 35 % to...

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Main Authors: Akhil K. Poddar, Siddharth S. Patel, A. Kumar, Hitesh D. Patel, B. Satyanarayana
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Hybrid Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2773207X24002239
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author Akhil K. Poddar
Siddharth S. Patel
A. Kumar
Hitesh D. Patel
B. Satyanarayana
author_facet Akhil K. Poddar
Siddharth S. Patel
A. Kumar
Hitesh D. Patel
B. Satyanarayana
author_sort Akhil K. Poddar
collection DOAJ
description The pursuit of advanced materials for space applications accelerates the development of new materials that exhibits excellent thermal, mechanical, and electrical properties under extreme environments. This study focuses on optimizing copper loading levels within epoxy matrices (ranging from 35 % to 55 %) to evaluate how variations in copper content impact the composite's physico-chemical stability, thermal conductivity, controlled outgassing properties and adhesive strength. In addition, this study also discusses the result of specific modifications of epoxy resin system aiming to assess the suitability of resultant composites for space applications. Characterization involved sample preparation from each set, followed by various testing and analysis methods including Thermogravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Lap shear strength measurement, outgassing property evaluation, and thermal conductivity testing. As a result, this research findings suggest that 50 % copper filled epoxy composites shows potential as good thermal conductive adhesives for space applications.
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institution Kabale University
issn 2773-207X
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publishDate 2025-03-01
publisher Elsevier
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series Hybrid Advances
spelling doaj-art-db48abb71ee44a7bb2a8f1ba0a115bc52024-12-29T04:48:21ZengElsevierHybrid Advances2773-207X2025-03-018100362Characterization of electrolytically developed copper filled epoxy adhesive for space applicationsAkhil K. Poddar0Siddharth S. Patel1A. Kumar2Hitesh D. Patel3B. Satyanarayana4Space Applications Centre (SAC-ISRO), Ahmedabad, India; Department of Chemistry, School of Science, Gujarat University, Ahmedabad, IndiaDepartment of Chemistry, School of Science, Gujarat University, Ahmedabad, India; Department of Chemistry, SRICT-Institute of Science and Research, UPL University, Ankleshwar, Gujarat, India; Corresponding author. Department of Chemistry, School of Science, Gujarat University, Ahmedabad, India.Space Applications Centre (SAC-ISRO), Ahmedabad, IndiaDepartment of Chemistry, School of Science, Gujarat University, Ahmedabad, IndiaSpace Applications Centre (SAC-ISRO), Ahmedabad, IndiaThe pursuit of advanced materials for space applications accelerates the development of new materials that exhibits excellent thermal, mechanical, and electrical properties under extreme environments. This study focuses on optimizing copper loading levels within epoxy matrices (ranging from 35 % to 55 %) to evaluate how variations in copper content impact the composite's physico-chemical stability, thermal conductivity, controlled outgassing properties and adhesive strength. In addition, this study also discusses the result of specific modifications of epoxy resin system aiming to assess the suitability of resultant composites for space applications. Characterization involved sample preparation from each set, followed by various testing and analysis methods including Thermogravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), Lap shear strength measurement, outgassing property evaluation, and thermal conductivity testing. As a result, this research findings suggest that 50 % copper filled epoxy composites shows potential as good thermal conductive adhesives for space applications.http://www.sciencedirect.com/science/article/pii/S2773207X24002239CompositeConductivityCopper powderCuringFiller
spellingShingle Akhil K. Poddar
Siddharth S. Patel
A. Kumar
Hitesh D. Patel
B. Satyanarayana
Characterization of electrolytically developed copper filled epoxy adhesive for space applications
Hybrid Advances
Composite
Conductivity
Copper powder
Curing
Filler
title Characterization of electrolytically developed copper filled epoxy adhesive for space applications
title_full Characterization of electrolytically developed copper filled epoxy adhesive for space applications
title_fullStr Characterization of electrolytically developed copper filled epoxy adhesive for space applications
title_full_unstemmed Characterization of electrolytically developed copper filled epoxy adhesive for space applications
title_short Characterization of electrolytically developed copper filled epoxy adhesive for space applications
title_sort characterization of electrolytically developed copper filled epoxy adhesive for space applications
topic Composite
Conductivity
Copper powder
Curing
Filler
url http://www.sciencedirect.com/science/article/pii/S2773207X24002239
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