Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input

The most significant challenges in the laser additive manufacturing of high-nitrogen steel are nitrogen loss and nitrogen pores, which significantly impact the microstructure and mechanical properties of the fabricated parts. In this paper, the regulation mechanisms of nitrogen loss, nitrogen pores,...

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Main Authors: Chaojing Yu, Dabin Zhang, Zuguo Liu, Dongsheng Wu, Yinliang Zhong, Jiazhu Wu
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Virtual and Physical Prototyping
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Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2024.2445711
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author Chaojing Yu
Dabin Zhang
Zuguo Liu
Dongsheng Wu
Yinliang Zhong
Jiazhu Wu
author_facet Chaojing Yu
Dabin Zhang
Zuguo Liu
Dongsheng Wu
Yinliang Zhong
Jiazhu Wu
author_sort Chaojing Yu
collection DOAJ
description The most significant challenges in the laser additive manufacturing of high-nitrogen steel are nitrogen loss and nitrogen pores, which significantly impact the microstructure and mechanical properties of the fabricated parts. In this paper, the regulation mechanisms of nitrogen loss, nitrogen pores, microstructure, and mechanical properties in the laser-directed energy deposition of nickel-free high-nitrogen stainless steel were systematically investigated. The results indicate that nitrogen loss gradually increases, and the porosity of the deposited samples first increases and then decreases with the increase in heat input. These changes are the result of the combined effects of the temperature, lifetime, solidification rate, and Marangoni flow of the melt pool. The microstructure of the deposited samples is primarily composed of austenite and ferrite phases. The deposited samples exhibit the highest mechanical properties at a moderate heat input of 80 J/mm. Furthermore, the contribution of solid-solution strengthening, grain-boundary strengthening, and dislocation strengthening to the strength of the deposited samples is discussed.
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institution Kabale University
issn 1745-2759
1745-2767
language English
publishDate 2025-12-01
publisher Taylor & Francis Group
record_format Article
series Virtual and Physical Prototyping
spelling doaj-art-db2cd0f9752946e6b0bc3aa9bd967e582025-01-05T18:23:16ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672025-12-0120110.1080/17452759.2024.2445711Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat inputChaojing Yu0Dabin Zhang1Zuguo Liu2Dongsheng Wu3Yinliang Zhong4Jiazhu Wu5School of Mechanical Engineering, Guizhou University, Guiyang, People’s Republic of ChinaSchool of Mechanical Engineering, Guizhou University, Guiyang, People’s Republic of ChinaSchool of Mechanical Engineering, Guizhou University, Guiyang, People’s Republic of ChinaJoining and Welding Research Institute (JWRI), Osaka University, Osaka, JapanDepartment of Brewing Engineering Automation, Moutai Institute, Renhuai, People’s Republic of ChinaSchool of Mechanical Engineering, Guizhou University, Guiyang, People’s Republic of ChinaThe most significant challenges in the laser additive manufacturing of high-nitrogen steel are nitrogen loss and nitrogen pores, which significantly impact the microstructure and mechanical properties of the fabricated parts. In this paper, the regulation mechanisms of nitrogen loss, nitrogen pores, microstructure, and mechanical properties in the laser-directed energy deposition of nickel-free high-nitrogen stainless steel were systematically investigated. The results indicate that nitrogen loss gradually increases, and the porosity of the deposited samples first increases and then decreases with the increase in heat input. These changes are the result of the combined effects of the temperature, lifetime, solidification rate, and Marangoni flow of the melt pool. The microstructure of the deposited samples is primarily composed of austenite and ferrite phases. The deposited samples exhibit the highest mechanical properties at a moderate heat input of 80 J/mm. Furthermore, the contribution of solid-solution strengthening, grain-boundary strengthening, and dislocation strengthening to the strength of the deposited samples is discussed.https://www.tandfonline.com/doi/10.1080/17452759.2024.2445711Nickel-free high-nitrogen stainless steellaser-directed energy depositionnitrogen behaviourmicrostructure and mechanical propertiesenhancement mechanism of the mechanical properties
spellingShingle Chaojing Yu
Dabin Zhang
Zuguo Liu
Dongsheng Wu
Yinliang Zhong
Jiazhu Wu
Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
Virtual and Physical Prototyping
Nickel-free high-nitrogen stainless steel
laser-directed energy deposition
nitrogen behaviour
microstructure and mechanical properties
enhancement mechanism of the mechanical properties
title Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
title_full Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
title_fullStr Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
title_full_unstemmed Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
title_short Study on nitrogen pores, microstructure, and mechanical properties of nickel-free high-nitrogen stainless steel fabricated via LDED regulated by heat input
title_sort study on nitrogen pores microstructure and mechanical properties of nickel free high nitrogen stainless steel fabricated via lded regulated by heat input
topic Nickel-free high-nitrogen stainless steel
laser-directed energy deposition
nitrogen behaviour
microstructure and mechanical properties
enhancement mechanism of the mechanical properties
url https://www.tandfonline.com/doi/10.1080/17452759.2024.2445711
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