Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor

This work applies a hydrodynamic electrode performance factor (HEPF) to evaluate triply periodic minimal surface (TPMS) porous electrodes in electrochemical flow reactors. Traditional approaches to electrode characterization and optimization treat mass transfer and pressure drop as separate metrics,...

Full description

Saved in:
Bibliographic Details
Main Authors: Michiel De Rop, Luis F. Arenas, Robbe Jacops, Tom Breugelmans, Jonas Hereijgers
Format: Article
Language:English
Published: Wiley-VCH 2025-08-01
Series:ChemElectroChem
Subjects:
Online Access:https://doi.org/10.1002/celc.202500113
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849230263598448640
author Michiel De Rop
Luis F. Arenas
Robbe Jacops
Tom Breugelmans
Jonas Hereijgers
author_facet Michiel De Rop
Luis F. Arenas
Robbe Jacops
Tom Breugelmans
Jonas Hereijgers
author_sort Michiel De Rop
collection DOAJ
description This work applies a hydrodynamic electrode performance factor (HEPF) to evaluate triply periodic minimal surface (TPMS) porous electrodes in electrochemical flow reactors. Traditional approaches to electrode characterization and optimization treat mass transfer and pressure drop as separate metrics, complicating comparisons. To address this, these parameters are integrated into a unified mathematical expression inspired by established heat transfer equations and the Chilton–Colburn analogy. The HEPF provides an alternative method to assess electrode performance, complementing the volumetric mass transfer coefficient, and Storck's energetic effectiveness principle for electrochemical reactors. Stainless steel 316 L TPMS electrodes with 60% target porosity are fabricated using additive manufacturing, their mass transfer and pressure drop analyzed experimentally. Mass transfer is determined from single‐pass ferricyanide ion reduction rates measured using UV‐vis spectroscopy. Pressure drop is measured directly across electrodes at various flow rates. Results demonstrated that TPMS structures, particularly the Schwarz‐D, can achieve superior performance as porous electrodes by combining high surface area and mass transfer with low pressure drop. This study highlights the significance of integrating performance factors in electrode design, featuring the HEPF as a viable method for optimizing advanced electrodes for industrial applications.
format Article
id doaj-art-daae3e3d718f4bcd82d85d42b94347bf
institution Kabale University
issn 2196-0216
language English
publishDate 2025-08-01
publisher Wiley-VCH
record_format Article
series ChemElectroChem
spelling doaj-art-daae3e3d718f4bcd82d85d42b94347bf2025-08-21T07:07:36ZengWiley-VCHChemElectroChem2196-02162025-08-011216n/an/a10.1002/celc.202500113Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance FactorMichiel De Rop0Luis F. Arenas1Robbe Jacops2Tom Breugelmans3Jonas Hereijgers4Research group Applied Electrochemistry & Catalysis (ELCAT) University of Antwerp Universiteitsplein 1 2610 Antwerp BelgiumResearch group Applied Electrochemistry & Catalysis (ELCAT) University of Antwerp Universiteitsplein 1 2610 Antwerp BelgiumResearch group Applied Electrochemistry & Catalysis (ELCAT) University of Antwerp Universiteitsplein 1 2610 Antwerp BelgiumResearch group Applied Electrochemistry & Catalysis (ELCAT) University of Antwerp Universiteitsplein 1 2610 Antwerp BelgiumResearch group Applied Electrochemistry & Catalysis (ELCAT) University of Antwerp Universiteitsplein 1 2610 Antwerp BelgiumThis work applies a hydrodynamic electrode performance factor (HEPF) to evaluate triply periodic minimal surface (TPMS) porous electrodes in electrochemical flow reactors. Traditional approaches to electrode characterization and optimization treat mass transfer and pressure drop as separate metrics, complicating comparisons. To address this, these parameters are integrated into a unified mathematical expression inspired by established heat transfer equations and the Chilton–Colburn analogy. The HEPF provides an alternative method to assess electrode performance, complementing the volumetric mass transfer coefficient, and Storck's energetic effectiveness principle for electrochemical reactors. Stainless steel 316 L TPMS electrodes with 60% target porosity are fabricated using additive manufacturing, their mass transfer and pressure drop analyzed experimentally. Mass transfer is determined from single‐pass ferricyanide ion reduction rates measured using UV‐vis spectroscopy. Pressure drop is measured directly across electrodes at various flow rates. Results demonstrated that TPMS structures, particularly the Schwarz‐D, can achieve superior performance as porous electrodes by combining high surface area and mass transfer with low pressure drop. This study highlights the significance of integrating performance factors in electrode design, featuring the HEPF as a viable method for optimizing advanced electrodes for industrial applications.https://doi.org/10.1002/celc.202500113additive manufacturingelectrochemical engineeringmass transportpressure droppumping powerstructured electrode
spellingShingle Michiel De Rop
Luis F. Arenas
Robbe Jacops
Tom Breugelmans
Jonas Hereijgers
Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
ChemElectroChem
additive manufacturing
electrochemical engineering
mass transport
pressure drop
pumping power
structured electrode
title Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
title_full Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
title_fullStr Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
title_full_unstemmed Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
title_short Triply Periodic Minimal Surfaces as Additive Manufactured Metal Electrodes: Assessment through a Hydrodynamic Electrode Performance Factor
title_sort triply periodic minimal surfaces as additive manufactured metal electrodes assessment through a hydrodynamic electrode performance factor
topic additive manufacturing
electrochemical engineering
mass transport
pressure drop
pumping power
structured electrode
url https://doi.org/10.1002/celc.202500113
work_keys_str_mv AT michielderop triplyperiodicminimalsurfacesasadditivemanufacturedmetalelectrodesassessmentthroughahydrodynamicelectrodeperformancefactor
AT luisfarenas triplyperiodicminimalsurfacesasadditivemanufacturedmetalelectrodesassessmentthroughahydrodynamicelectrodeperformancefactor
AT robbejacops triplyperiodicminimalsurfacesasadditivemanufacturedmetalelectrodesassessmentthroughahydrodynamicelectrodeperformancefactor
AT tombreugelmans triplyperiodicminimalsurfacesasadditivemanufacturedmetalelectrodesassessmentthroughahydrodynamicelectrodeperformancefactor
AT jonashereijgers triplyperiodicminimalsurfacesasadditivemanufacturedmetalelectrodesassessmentthroughahydrodynamicelectrodeperformancefactor