Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations

Transitioning to sustainable energy systems is crucial for reducing greenhouse gas (GHG) emissions, especially in remote industrial operations where diesel generators remain the dominant power source. This study examines the feasibility of integrating a redox flow battery (RFB) storage system to opt...

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Main Authors: Armel Robert, Baby-Jean Robert Mungyeko Bisulandu, Adrian Ilinca, Daniel R. Rousse
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/13/7147
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author Armel Robert
Baby-Jean Robert Mungyeko Bisulandu
Adrian Ilinca
Daniel R. Rousse
author_facet Armel Robert
Baby-Jean Robert Mungyeko Bisulandu
Adrian Ilinca
Daniel R. Rousse
author_sort Armel Robert
collection DOAJ
description Transitioning to sustainable energy systems is crucial for reducing greenhouse gas (GHG) emissions, especially in remote industrial operations where diesel generators remain the dominant power source. This study examines the feasibility of integrating a redox flow battery (RFB) storage system to optimize wind energy utilization at the Raglan mining site in northern Canada, with the goal of reducing diesel dependency, enhancing grid stability, and improving energy security. To evaluate the effectiveness of this hybrid system, a MATLAB R2024b-based simulation model was developed, incorporating wind energy forecasting, load demand analysis, and economic feasibility assessments across multiple storage and wind penetration scenarios. Results indicate that deploying 12 additional E-115 wind turbines combined with a 20 MW/160 MWh redox flow battery system could lead to diesel savings of up to 63.98%, reducing CO<sub>2</sub> emissions by 68,000 tonnes annually. However, the study also highlights a key economic challenge: the high Levelized Cost of Storage (LCOS) of CAD (Canadian dollars) 7831/MWh, which remains a barrier to large-scale implementation. For the scenario with high diesel economy, the LCOS was found to be CAD 6110/MWh, and the corresponding LCOE was CAD 590/MWh. While RFB integration improves system reliability, its economic viability depends on key factors, including reductions in electrolyte costs, advancements in operational efficiency, and supportive policy frameworks. This study presents a comprehensive methodology for evaluating energy storage in off-grid industrial sites and identifies key challenges in scaling up renewable energy adoption for remote mining operations.
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spelling doaj-art-da8deb60708149c6971d9bc2289b5a902025-08-20T03:49:55ZengMDPI AGApplied Sciences2076-34172025-06-011513714710.3390/app15137147Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining OperationsArmel Robert0Baby-Jean Robert Mungyeko Bisulandu1Adrian Ilinca2Daniel R. Rousse3Mechanical Engineering, T3E Research Group, École de Technologie Supérieure (ÉTS), Montréal, QC H3C 1K3, CanadaMechanical Engineering, T3E Research Group, École de Technologie Supérieure (ÉTS), Montréal, QC H3C 1K3, CanadaMechanical Engineering, T3E Research Group, École de Technologie Supérieure (ÉTS), Montréal, QC H3C 1K3, CanadaMechanical Engineering, T3E Research Group, École de Technologie Supérieure (ÉTS), Montréal, QC H3C 1K3, CanadaTransitioning to sustainable energy systems is crucial for reducing greenhouse gas (GHG) emissions, especially in remote industrial operations where diesel generators remain the dominant power source. This study examines the feasibility of integrating a redox flow battery (RFB) storage system to optimize wind energy utilization at the Raglan mining site in northern Canada, with the goal of reducing diesel dependency, enhancing grid stability, and improving energy security. To evaluate the effectiveness of this hybrid system, a MATLAB R2024b-based simulation model was developed, incorporating wind energy forecasting, load demand analysis, and economic feasibility assessments across multiple storage and wind penetration scenarios. Results indicate that deploying 12 additional E-115 wind turbines combined with a 20 MW/160 MWh redox flow battery system could lead to diesel savings of up to 63.98%, reducing CO<sub>2</sub> emissions by 68,000 tonnes annually. However, the study also highlights a key economic challenge: the high Levelized Cost of Storage (LCOS) of CAD (Canadian dollars) 7831/MWh, which remains a barrier to large-scale implementation. For the scenario with high diesel economy, the LCOS was found to be CAD 6110/MWh, and the corresponding LCOE was CAD 590/MWh. While RFB integration improves system reliability, its economic viability depends on key factors, including reductions in electrolyte costs, advancements in operational efficiency, and supportive policy frameworks. This study presents a comprehensive methodology for evaluating energy storage in off-grid industrial sites and identifies key challenges in scaling up renewable energy adoption for remote mining operations.https://www.mdpi.com/2076-3417/15/13/7147decarbonizationrenewable energiesenergy storageredox flow batterieswind energyeconomic analysis
spellingShingle Armel Robert
Baby-Jean Robert Mungyeko Bisulandu
Adrian Ilinca
Daniel R. Rousse
Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
Applied Sciences
decarbonization
renewable energies
energy storage
redox flow batteries
wind energy
economic analysis
title Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
title_full Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
title_fullStr Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
title_full_unstemmed Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
title_short Hybrid Wind–Redox Flow Battery System for Decarbonizing Off-Grid Mining Operations
title_sort hybrid wind redox flow battery system for decarbonizing off grid mining operations
topic decarbonization
renewable energies
energy storage
redox flow batteries
wind energy
economic analysis
url https://www.mdpi.com/2076-3417/15/13/7147
work_keys_str_mv AT armelrobert hybridwindredoxflowbatterysystemfordecarbonizingoffgridminingoperations
AT babyjeanrobertmungyekobisulandu hybridwindredoxflowbatterysystemfordecarbonizingoffgridminingoperations
AT adrianilinca hybridwindredoxflowbatterysystemfordecarbonizingoffgridminingoperations
AT danielrrousse hybridwindredoxflowbatterysystemfordecarbonizingoffgridminingoperations